Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction (2020-10)¶
10.1016/j.conbuildmat.2020.119546
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Journal Article - Construction and Building Materials, Vol. 257
Abstract
This paper presents the systematic development and performance characterization of a non-proprietary 3D-printable ultra-high-performance fiber-reinforced concrete (UHPFRC). Several fresh and hardened state properties of the 3D-printable UHPFRC matrix (without fiber) and composite (with 2% volume fraction of steel fibers) were evaluated and compared to that of conventionally mold-cast UHPFRC. Additionally, the effects of test direction on the compressive strength and modulus of rupture of the printed UHPFRC were investigated. The fresh properties of the UHPFRC developed in this study satisfied the criteria for extrudability, buildability, and shape-retention-ability, which are relevant for ensuring printability. The printed UHPFRC exhibited superior flexural performance to the mold-cast UHPFRC due to alignment of the short fibers in the printing direction. The high compressive and flexural strengths, along with the deflection-hardening behavior, of the developed UHPFRC can enable the production of thin 3D-printed components with significant reduction or complete elimination of conventional steel bars.
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Assessment of the Sustainability and Producibility of Adobe-Constructions Reinforced with Ca-Based Binders:
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Preparation, Application, and Challenges - Arrêteau Manon, Fabien Aurélie, Haddaji Badreddine, Chateigner Daniel et al. (2023-07)
Review of Advances in 3D Printing Technology of Cementitious Materials:
Key Printing Parameters and Properties Characterization - Mollah Md., Comminal Raphaël, Silva Wilson, Šeta Berin et al. (2023-07)
Computational Fluid Dynamics Modelling and Experimental Analysis of Reinforcement-Bar-Integration in 3D Concrete Printing - Tu Haidong, Wei Zhenyun, Bahrami Alireza, Kahla Nabil et al. (2023-06)
Recent Advancements and Future Trends in 3D Printing Concrete Using Waste-Materials - Chen Wei, Pan Jinlong, Zhu Binrong, Ma XiaoMeng et al. (2023-06)
Improving Mechanical Properties of 3D Printable One-Part Geopolymer Concrete with Steel-Fiber-Reinforcement - Soares Augusto, Rodrigues Ana, Costa Hugo, Carmo Ricardo et al. (2023-06)
Bond Between Layers of Cementitious Mortars Developed for 3D Printing - Ali Ammar, Riaz Raja, Malik Umair, Abbas Syed et al. (2023-06)
Machine-Learning-Based Predictive-Model for Tensile and Flexural Strength of 3D Printed Concrete - Haar Bjorn, Kruger Jacques, Zijl Gideon (2023-05)
Off-Site Construction with 3D Concrete Printing - Fan Dingqiang, Zhu Jinyun, Fan Mengxin, Lu Jianxian et al. (2023-04)
Intelligent Design and Manufacturing of Ultra-High-Performance Concrete:
A Review - Ramezani Amir, Modaresi Shahriar, Dashti Pooria, Givkashi Mohammad et al. (2023-04)
Effects of Different Types of Fibers on Fresh and Hardened Properties of Cement and Geopolymer-Based 3D Printed Mixtures:
A Review - Sun Bochao, Li Peichen, Wang Dianchao, Ye Jun et al. (2023-03)
Evaluation of Mechanical Properties and Anisotropy of 3D Printed Concrete at Different Temperatures - Wang Dianchao, Xiao Jianzhuang, Sun Bochao, Zhang Shipeng et al. (2023-02)
Mechanical Properties of 3D Printed Mortar Cured by CO2 - Kaushik Sandipan, Sonebi Mohammed, Amato Giuseppina, Das Utpal et al. (2023-02)
Optimization of Mix Proportion of 3D Printable Mortar Based on Rheological Properties and Material-Strength Using Factorial Design of Experiment - Şahin Hatice, Mardani Ali (2023-02)
Mechanical Properties, Durability Performance and Inter-Layer Adhesion of 3DPC Mixtures:
A State‐of‐the‐art Review - Basha Shaik, Rehman Atta, Aziz Md, Kim Jung-Hoon (2023-02)
Cement Composites with Carbon-Based Nanomaterials for 3D Concrete Printing Applications:
A Review - Giwa Ilerioluwa, Game Daniel, Ahmed Hassan, Noorvand Hassan et al. (2023-02)
Performance and Macrostructural Characterization of 3D Printed Steel-Fiber-Reinforced Cementitious Materials - Li Xiao-Sheng, Li Long, Zou Shuai (2023-02)
Developing Low-pH 3D Printing Concrete Using Solid Wastes - Giridhar Greeshma, Prem Prabhat, Kumar Shankar (2023-01)
Development of Concrete Mixes for 3D Printing Using Simple Tools and Techniques - Arunothayan Arun, Sanjayan Jay (2023-01)
Elevated Temperature Effects on 3D Printed Ultra-High-Performance Concrete - Noaimat Yazeed, Ghaffar Seyed, Chougan Mehdi, Kheetan Mazen (2022-12)
A Review of 3D Printing Low-Carbon Concrete with One-Part Geopolymer:
Engineering, Environmental and Economic Feasibility - Peng Yiming, Unluer Cise (2022-12)
Development of Alternative Cementitious Binders for 3D Printing Applications:
A Critical Review of Progress, Advantages and Challenges - Jiang Fangming, Long Xiong, Tian Likang, Tan Yan et al. (2022-12)
Tensile Strain-Hardening Cementitious Composites and Its Practical Exploration Without Reinforcement:
A Review - Yang Liming, Sepasgozar Samad, Shirowzhan Sara, Kashani Alireza et al. (2022-12)
Nozzle Criteria for Enhancing Extrudability, Buildability and Inter-Layer Bonding in 3D Printing Concrete - Bai Gang, Wang Li, Wang Fang, Ma Guowei (2022-12)
Assessing Printing Synergism in a Dual 3D Printing System for Ultra-High-Performance Concrete In-Process Reinforced Cementitious Composite - Zhou Yiyi, Jiang Dan, Sharma Rahul, Xie Yi et al. (2022-11)
Enhancement of 3D Printed Cementitious Composite by Short Fibers:
A Review - Teixeira João, Schaefer Cecília, Rangel Bárbara, Maia Lino et al. (2022-11)
A Road Map to Find in 3D Printing a New Design Plasticity for Construction:
The State of Art - Arunothayan Arun, Nematollahi Behzad, Khayat Kamal, Ramesh Akilesh et al. (2022-11)
Rheological Characterization of Ultra-High-Performance Concrete for 3D Printing - Alonso-Cañon Sara, Blanco-Fernandez Elena, Castro-Fresno Daniel, Yoris-Nobile Adrian et al. (2022-11)
Reinforcements in 3D Printing Concrete Structures - Kan Deyuan, Liu Guifeng, Cao Shuang, Chen Zhengfa et al. (2022-11)
Mechanical Properties and Pore-Structure of Multi-Walled Carbon-Nano-Tube-Reinforced Reactive Powder-Concrete for Three-Dimensional Printing Manufactured by Material-Extrusion - Goracci Guido, Salgado David, Gaitero Juan, Dolado Jorge (2022-11)
Electrical Conductive Properties of 3D Printed Concrete Composite with Carbon Nanofibers - Salaimanimagudam M., Jayaprakash Jaganathan (2022-11)
Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry:
A Critical Review - Nguyen Vuong, Liu Junli, Li Shuai, Zhang Guomin et al. (2022-10)
Modelling of 3D Printed Bio-Inspired Bouligand Cementitious Structures Reinforced with Steel-Fibers - Qaidi Shaker, Yahia Ammar, Tayeh B., Unis H. et al. (2022-10)
3D Printed Geopolymer Composites:
A Review - Sun Bochao, Zeng Qiang, Wang Dianchao, Zhao Weijian (2022-10)
Sustainable 3D Printed Mortar with CO2 Pretreated Recycled Fine Aggregates - Kalthoff Matthias, Raupach Michael, Matschei Thomas (2022-09)
Investigation of Rheological Test-Methods for the Suitability of Mortars for Manufacturing of Textile-Reinforced Concrete Using a Laboratory Mortar-Extruder:
LabMorTex - Bong Shin, Nematollahi Behzad, Nerella Venkatesh, Mechtcherine Viktor (2022-09)
Method of Formulating 3D Printable Strain-Hardening Alkali-Activated Composites for Additive Construction - Hass Lauri, Bos Freek, Salet Theo (2022-09)
Characterizing the Bond Properties of Automatically Placed Helical Reinforcement in 3D Printed Concrete - Boddepalli Uday, Panda Biranchi, Gandhi Indu (2022-09)
Rheology and Printability of Portland-Cement-Based Materials:
A Review - Medicis Carolina, Gonzalez Sergio, Alvarado Yezid, Vacca Hermes et al. (2022-09)
Mechanical Performance of Commercially Available Premix UHPC-Based 3D Printable Concrete - Ahmed Hassan, Giwa Ilerioluwa, Game Daniel, Hebert Marc et al. (2022-09)
Studying Steel-Fiber-Reinforcement for 3D Printed Elements and Structures - Kaliyavaradhan Senthil, Ambily Parukutty, Prem Prabhat, Ghodke Swapnil (2022-08)
Test-Methods for 3D Printable Concrete - Peng Guanhong (2022-08)
Digital Fabrication and Mechanical Properties of 3D Printing Concrete - Raza Muhammad, Zhong Ray (2022-08)
A Sustainable Roadmap for Additive Manufacturing Using Geopolymers in Construction Industry - Liu Xiongfei, Li Qi, Wang Fang, Ma Guowei (2022-07)
Systematic Approach for Printability Evaluation and Mechanical Property Optimization of Spray-Based 3D Printed Mortar - Pasupathy Kirubajiny, Ramakrishnan Sayanthan, Sanjayan Jay (2022-07)
Enhancing the Properties of Foam-Concrete 3D Printing Using Porous Aggregates - Dong Liang, Yang Yekai, Liu Zhongxian, Ren Quanchang et al. (2022-07)
Microstructure and Mechanical Behavior of 3D Printed Ultra-High-Performance Concrete after Elevated Temperatures - Ma Guowei, Bai Gang, Wang Li, Wang Fang (2022-07)
Explosion-Resistance of 3D Printing Ultra-High-Performance Concrete Based on Contact-Explosion Tests - Bong Shin, Nematollahi Behzad, Nerella Venkatesh, Mechtcherine Viktor (2022-06)
Properties of 3D Printable Ductile Fiber-Reinforced Geopolymer Composite - Pasupathy Kirubajiny, Ramakrishnan Sayanthan, Sanjayan Jay (2022-06)
Fresh and Hardened Properties of 3D Printable Foam-Concrete Containing Porous Aggregates - Kondepudi Kala, Subramaniam Kolluru, Nematollahi Behzad, Bong Shin et al. (2022-05)
Study of Particle-Packing and Paste-Rheology in Alkali-Activated Mixtures to Meet the Rheology Demands of 3D Concrete Printing - Ramakrishnan Sayanthan, Kanagasuntharam Sasitharan, Sanjayan Jay (2022-05)
In-Line Activation of Cementitious Materials for 3D Concrete Printing - Skibicki Szymon, Pułtorak Monika, Kaszyńska Maria, Hoffmann Marcin et al. (2022-04)
The Effect of Using Recycled PET-Aggregates on Mechanical and Durability Properties of 3D Printed Mortar - Liu Xiongfei, Li Qi, Li Jixiang (2022-04)
Shrinkage and Mechanical Properties Optimization of Spray-Based 3D Printed Concrete by PVA-Fiber - Cao Xiangpeng, Yu Shiheng, Cui Hongzhi, Li Zongjin (2022-04)
3D Printing Devices and Reinforcing Techniques for Extruded Cement-Based Materials:
A Review - Chen Yidong, Zhang Yunsheng, Pang Bo, Wang Dafu et al. (2022-04)
Steel-Fiber Orientational Distribution and Effects on 3D Printed Concrete with Coarse Aggregate - Marchment Taylor, Sanjayan Jay (2022-04)
Lap Joint Reinforcement for 3D Concrete Printing - Bong Shin, Nematollahi Behzad, Xia Ming, Ghaffar Seyed et al. (2022-04)
Properties of Additively Manufactured Geopolymer Incorporating Mineral-Wollastonite-Micro-Fibers - Mo Yixin, Xing Jianchun, Yue Songlin, Zhang Yamei et al. (2022-04)
Dynamic Properties of 3D Printed Cement Mortar Based on Split Hopkinson Pressure Bar Testing - Teixeira João, Schaefer Cecília, Maia Lino, Rangel Bárbara et al. (2022-03)
Influence of Supplementary Cementitious Materials on Fresh Properties of 3D Printable Materials - Yalçınkaya Çağlar (2022-03)
Influence of Hydroxypropyl Methylcellulose Dosage on the Mechanical Properties of 3D Printable Mortars with and without Fiber-Reinforcement - Cui Hongzhi, Li Yuanhong, Cao Xiangpeng, Huang Mingyang et al. (2022-03)
Experimental Study of 3D Concrete Printing-Configurations Based on the Buildability Evaluation - Cui Hongzhi, Yu Shiheng, Cao Xiangpeng, Yang Haibin (2022-03)
Evaluation of Printability and Thermal Properties of 3D Printed Concrete Mixed with Phase-Change-Materials - Yang Shutong, Lan Tian, Sun Zhongke, Xu Mingqi et al. (2022-03)
A Predictive Model to Determine Tensile Strength and Fracture-Toughness of 3D Printed Fiber-Reinforced Concrete Loaded in Different Directions - Yang Yekai, Wu Chengqing, Liu Zhongxian, Li Jun et al. (2022-02)
Characteristics of 3D Printing Ultra-High-Performance Fiber-Reinforced Concrete Under Impact Loading - Overmeir Anne, Figueiredo Stefan, Šavija Branko, Bos Freek et al. (2022-02)
Design and Analyses of Printable Strain-Hardening Cementitious Composites with Optimized Particle-Size-Distribution - Dey Dhrutiman, Srinivas Dodda, Panda Biranchi, Suraneni Prannoy et al. (2022-02)
Use of Industrial Waste-Materials for 3D Printing of Sustainable Concrete:
A Review - Ma Guowei, A Ruhan, Xie Panpan, Pan Zhu et al. (2022-01)
3D Printable Aerogel-Incorporated Concrete:
Anisotropy Influence on Physical, Mechanical, and Thermal Insulation Properties - Amran Mugahed, Abdelgader Hakim, Onaizi Ali, Fediuk Roman et al. (2021-12)
3D Printable Alkali-Activated Concretes for Building Applications:
A Critical Review - Yang Yekai, Wu Chengqing, Liu Zhongxian, Zhang Hai (2021-12)
3D Printing Ultra-High-Performance Fiber-Reinforced Concrete under Triaxial Confining Loads - Liu Junli, Li Shuai, Fox Kate, Tran Jonathan (2021-12)
3D Concrete Printing of Bio-Inspired Bouligand Structure:
A Study on Impact-Resistance - Nair Sooraj, Li Anling, Mobasher Barzin, Neithalath Narayanan (2021-12)
Effect of Layer-Height on Tensile Stress-Distribution and Crack-Width and Propagation in 3D Printed Fiber-Reinforced Flexural Elements - Şahin Hatice, Mardani Ali (2021-12)
Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
A State of the Art Review - Chen Yu, He Shan, Gan Yidong, Çopuroğlu Oğuzhan et al. (2021-11)
A Review of Printing-Strategies, Sustainable Cementitious Materials and Characterization Methods in the Context of Extrusion-Based 3D Concrete Printing - Zhu He, Yu Kequan, McGee Wesley, Ng Tsz et al. (2021-11)
Limestone-Calcined-Clay-Cement for Three-Dimensional Printed Engineered Cementitious Composites - Lyu Fuyan, Zhao Dongliang, Hou Xiaohui, Sun Li et al. (2021-10)
Overview of the Development of 3D Printing Concrete:
A Review - Xiao Jianzhuang, Chen Zixuan, Ding Tao, Zou Shuai (2021-10)
Bending Behavior of Steel-Cable-Reinforced 3D Printed Concrete in the Direction Perpendicular to the Interfaces - Yang Yekai, Wu Chengqing, Liu Zhongxian, Wang Hailiang et al. (2021-10)
Mechanical Anisotropy of Ultra-High-Performance Fiber-Reinforced Concrete for 3D Printing - Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Khayat Kamal et al. (2021-10)
Digital Fabrication of Eco-Friendly Ultra-High-Performance Fiber-Reinforced Concrete - Zhang Nan, Xia Ming, Sanjayan Jay (2021-10)
Short-Duration Near-Nozzle Mixing for 3D Concrete Printing - Nair Sooraj, Tripathi Avinaya, Neithalath Narayanan (2021-09)
Examining Layer-Height Effects on the Flexural and Fracture Response of Plain and Fiber-Reinforced 3D Printed Beams - Xiao Jianzhuang, Zou Shuai, Ding Tao, Duan Zhenhua et al. (2021-08)
Fiber-Reinforced Mortar with 100% Recycled Fine Aggregates:
A Cleaner Perspective on 3D Printing - Liu Chenkang, Yue Songlin, Zhou Cong, Sun Honglei et al. (2021-08)
Anisotropic Mechanical Properties of Extrusion-Based 3D Printed Layered Concrete - Rehman Atta, Kim Jung-Hoon (2021-07)
3D Concrete Printing:
A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics - Muthukrishnan Shravan, Ramakrishnan Sayanthan, Sanjayan Jay (2021-06)
Technologies for Improving Buildability in 3D Concrete Printing - Sun Junbo, Huang Yimiao, Aslani Farhad, Wang Xiangyu et al. (2021-05)
Mechanical Enhancement for EMW-Absorbing Cementitious Material Using 3D Concrete Printing - Javed Ali, Mantawy Islam, Azizinamini Atorod (2021-05)
3D Printing of Ultra-High-Performance Concrete for Robotic Bridge Construction - Bong Shin, Xia Ming, Nematollahi Behzad, Shi Caijun (2021-04)
Ambient Temperature Cured ‘Just-Add-Water’ Geopolymer for 3D Concrete Printing Applications - Zhu Binrong, Nematollahi Behzad, Pan Jinlong, Zhang Yang et al. (2021-04)
3D Concrete Printing of Permanent Formwork for Concrete Column Construction - Marchment Taylor, Sanjayan Jay (2021-04)
Reinforcement Method for 3D Concrete Printing Using Paste-Coated Bar Penetrations - Wang Li, Liu Yi, Yang Yu, Li Yanfeng et al. (2021-04)
Bonding Performance of 3D Printing Concrete with Self-Locking Interfaces Exposed to Compression-Shear and Compression-Splitting Stresses - Zhu Binrong, Pan Jinlong, Zhou Zhenxin, Cai Jingming (2021-04)
Mechanical Properties of Engineered Cementitious Composites Beams Fabricated by Extrusion-Based 3D - Teixeira João, Schaefer Cecília, Rangel Bárbara, Alves Jorge et al. (2021-03)
Development of 3D Printing Sustainable Mortars Based on a Bibliometric Analysis - Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-02)
Effect of Polyethylene-Fiber Content on Workability and Mechanical-Anisotropic Properties of 3D Printed Ultra-High-Ductile Concrete - Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2021-02)
Fiber-Orientation Effects on Ultra-High-Performance Concrete Formed by 3D Printing - Chougan Mehdi, Ghaffar Seyed, Sikora Paweł, Chung Sang-Yeop et al. (2021-02)
Investigation of Additive Incorporation on Rheological, Microstructural and Mechanical Properties of 3D Printable Alkali-Activated Materials - Mechtcherine Viktor, Buswell Richard, Kloft Harald, Bos Freek et al. (2021-02)
Integrating Reinforcement in Digital Fabrication with Concrete:
A Review and Classification Framework - Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-01)
Fresh and Anisotropic-Mechanical Properties of 3D Printable Ultra-High-Ductile Concrete with Crumb-Rubber - Luhar Salmabanu, Suntharalingam Thadshajini, Navaratnam Satheeskumar, Luhar Ismail et al. (2020-12)
Sustainable and Renewable Bio-Based Natural Fibers and Its Application for 3D Printed Concrete:
A Review - Li Leo, Xiao Bofeng, Fang Z., Xiong Z. et al. (2020-11)
Feasibility of Glass-Basalt Fiber-Reinforced Seawater Coral Sand Mortar for 3D Printing
BibTeX
@article{arun_nema_rana_bong.2020.Do3PUHPFRCfDC,
author = "Arun Ravendran Arunothayan and Behzad Nematollahi and Ravi Ranade and Shin Hau Bong and Jay Gnananandan Sanjayan",
title = "Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction",
doi = "10.1016/j.conbuildmat.2020.119546",
year = "2020",
journal = "Construction and Building Materials",
volume = "257",
}
Formatted Citation
A. R. Arunothayan, B. Nematollahi, R. Ranade, S. H. Bong and J. G. Sanjayan, “Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction”, Construction and Building Materials, vol. 257, 2020, doi: 10.1016/j.conbuildmat.2020.119546.
Arunothayan, Arun Ravendran, Behzad Nematollahi, Ravi Ranade, Shin Hau Bong, and Jay Gnananandan Sanjayan. “Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction”. Construction and Building Materials 257 (2020). https://doi.org/10.1016/j.conbuildmat.2020.119546.