3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates (2021-03)¶
10.1016/j.cemconcomp.2021.104037
Bai Gang, , , , Bai Mingke
Journal Article - Cement and Concrete Composites, Vol. 120
Abstract
3D concrete printing is an emerging construction technology, and presents an opportunity for utilising materials that are otherwise considered unsuitable for concrete construction. Incorporating underutilised solids and/or waste solids as aggregates is a way of gaining the maximum environmental and economic benefits from the emerging 3D concrete printing technology. In this study, desert sand (small size), river-sediment ceramsite sand (medium size), and recycled concrete (large size) were experimentally investigated for use as aggregates in the 3D printing of concrete. Three mixtures were designed with continuous, open, and interrupted gradations of solids, respectively, based on the theory of particle interference, and aiming to meet the requirements of extrusion-based 3D printing. The influences of the particle grading characteristics on the printability-related early-age behaviours, mechanical properties, and shrinkage resistance have been measured and analysed. The test results demonstrate that the self-supporting skeletal effect formed by the gradated particles reduces the flowability of the mixtures, but the structural build-up/buildability performance is improved (under the premise of the desired printability). The interlayer distribution and skeleton of the gradated aggregate contribute to improving the interfacial interlocking effect and contact bonding between layers; this is visually validated through computed tomography (CT) scanning. Further, the addition of aggregates reduces the proportion of cementitious composites, and therefore effectively mitigates the shrinkage of the cement matrix. The grading characteristics of the underutilised particle resources are crucial for regulating the early-age 3D printability. This article provides feasible solutions based on experimental data for promoting the eco-utilisation of underutilised and waste solids in 3D printing, and these solutions satisfy the minimum strength and durability requirements.
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An Eco-Sustainable and Energy Saving Approach - Wang Li, Hu Yuanyuan, Wang Qiao, Cui Tianlong (2023-03)
Shrinkage and Cracking Performance of PP/PVA Fiber-Reinforced 3D Printed Mortar - Chen Hao, Zhang Daobo, Chen Peng, Li Ning et al. (2023-03)
A Review of the Extruder System Design for Large-Scale Extrusion-Based 3D Concrete Printing - Quah Tan, Tay Yi, Lim Jian, Tan Ming et al. (2023-03)
Concrete 3D Printing:
Process-Parameters for Process-Control, Monitoring and Diagnosis in Automation and Construction - Cui Dong, Wu Yingxuan, Xie Xiaoying, Tian Guanfei et al. (2023-03)
Investigation on the Micro-Structure of a 3D Printed Mortar Through a Novel Leaching-Subsidiary Tomography - Liu Chao, Wang Zhihui, Wu Yiwen, Liu Huawei et al. (2023-02)
3D Printing Concrete with Recycled Sand:
The Influence Mechanism of Extruded Pore-Defects on Constitutive Relationship - Madrid Javier, Ortega Guillermo, Gorostiza Carabaño Javier, Olsson Nils et al. (2023-02)
3D Claying:
3D Printing and Recycling Clay - Zhang Ruo-Chen, Wang Li, Xue Xuan, Ma Guowei (2023-02)
Environmental Profile of 3D Concrete Printing Technology in Desert Areas via Life Cycle Assessment - Pasupathy Kirubajiny, Ramakrishnan Sayanthan, Sanjayan Jay (2023-01)
3D Concrete Printing of Eco-Friendly Geopolymer Containing Brick Waste - Peng Yiming, Unluer Cise (2022-12)
Development of Alternative Cementitious Binders for 3D Printing Applications:
A Critical Review of Progress, Advantages and Challenges - Yang Liming, Sepasgozar Samad, Shirowzhan Sara, Kashani Alireza et al. (2022-12)
Nozzle Criteria for Enhancing Extrudability, Buildability and Inter-Layer Bonding in 3D Printing Concrete - Liu Xiongfei, Li Jixiang, Li Qi, Hou Gunayu (2022-11)
Mechanical Performance Optimization in Spray-Based Three-Dimensional-Printed Mortar Using Carbon-Fiber - Zhou Yiyi, Jiang Dan, Sharma Rahul, Xie Yi et al. (2022-11)
Enhancement of 3D Printed Cementitious Composite by Short Fibers:
A Review - Bhattacherjee Shantanu, Jain Smrati, Santhanam Manu (2022-11)
Criticality of Binder-Aggregate Interaction for Buildability of 3D Printed Concrete Containing Limestone-Calcined-Clay - Puzatova (nee Sharanova) Anastasiia, Shakor Pshtiwan, Laghi Vittoria, Dmitrieva Maria (2022-11)
Large-Scale 3D Printing for Construction Application by Means of Robotic Arm and Gantry 3D Printer:
A Review - Wang Li, Yang Yu, Hu Yuanyuan, Ma Guowei (2022-11)
Interfacial Properties of Three-Dimensional-Printed Permanent Formwork with Cast-in-Place Concrete - Che Yujun, Yang Huashan (2022-10)
Hydration Products, Pore-Structure, and Compressive Strength of Extrusion-Based 3D Printed Cement-Pastes Containing Nano-Calcium-Carbonate - Qaidi Shaker, Yahia Ammar, Tayeh B., Unis H. et al. (2022-10)
3D Printed Geopolymer Composites:
A Review - Chen Yu, Toosumran Nuttapon, Chehab Noura, Spanjers Henri et al. (2022-10)
Feasibility Study of Using Desalination-Brine to Control the Stiffness and Early-Age Hydration of 3D Printable Cementitious Materials - Sun Bochao, Zeng Qiang, Wang Dianchao, Zhao Weijian (2022-10)
Sustainable 3D Printed Mortar with CO2 Pretreated Recycled Fine Aggregates - Wang Li, Lin Wenyu, Ma Hui, Li Dexin et al. (2022-09)
Mechanical and Microstructural Properties of 3D Printed Aluminate-Cement-Based Composite Exposed to Elevated Temperatures - Liu Huawei, Liu Chao, Wu Yiwen, Bai Guoliang et al. (2022-09)
3D Printing Concrete with Recycled Coarse Aggregates:
The Influence of Pore-Structure on Inter-Layer Adhesion - Araújo Rísia, Martinelli Antônio, Cabral Kleber, Dantas André et al. (2022-08)
Thermal Performance of Cement-Leca Composites for 3D Printing - Khosravani Mohammad, Haghighi Azadeh (2022-08)
Large-Scale Automated Additive Construction:
Overview, Robotic Solutions, Sustainability, and Future Prospect - Wang Li, Xiao Wei, Wang Qiao, Jiang Hailong et al. (2022-07)
Freeze-Thaw-Resistance of 3D Printed Composites with Desert Sand - Liu Xiongfei, Li Qi, Wang Fang, Ma Guowei (2022-07)
Systematic Approach for Printability Evaluation and Mechanical Property Optimization of Spray-Based 3D Printed Mortar - Wang Li, Li Qiqi, Hu Yuanyuan, Cui Tianlong et al. (2022-07)
Shrinkage and Cracking Properties of Cellulose-Fiber-Concrete Composites for 3D Printing by Leveraging Internal Curing - Pasupathy Kirubajiny, Ramakrishnan Sayanthan, Sanjayan Jay (2022-07)
Enhancing the Properties of Foam-Concrete 3D Printing Using Porous Aggregates - Sikora Paweł, Techman Mateusz, Federowicz Karol, Khayatt Ahmed et al. (2022-07)
Insight into the Microstructural and Durability Characteristics of 3D Printed Concrete:
Cast versus Printed Specimens - Gislason Styrmir, Bruhn Simon, Breseghello Luca, Sen Burak et al. (2022-06)
Porous 3D Printed Concrete Beams Show an Environmental Promise:
A Cradle-to-Grave Comparative Life Cycle Assessment - Hao Lucen, Xiao Jianzhuang, Sun Jingting, Xia Bing et al. (2022-06)
Thermal Conductivity of 3D Printed Concrete With Recycled Fine Aggregate Composite Phase-Change-Materials - Wang Xianggang, Jia Lutao, Jia Zijian, Zhang Chao et al. (2022-06)
Optimization of 3D Printing Concrete with Coarse Aggregate via Proper Mix-Design and Printing-Process - Zhang Hanghua, Xiao Jianzhuang, Duan Zhenhua, Zou Shuai et al. (2022-06)
Effects of Printing Paths and Recycled Fines on Drying Shrinkage of 3D Printed Mortar - Zhang Chao, Jia Zijian, Wang Xianggang, Jia Lutao et al. (2022-05)
A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate - Christen Heidi, Zijl Gideon, Villiers Wibke (2022-05)
The Incorporation of Recycled Brick-Aggregate in 3D Printed Concrete - Yang Rijiao, Zeng Qiang, Peng Yu, Wang Hailong et al. (2022-05)
Anomalous Matrix and Inter-Layer Pore-Structure of 3D Printed Fiber-Reinforced Cementitious Composites - Liu Huawei, Liu Chao, Bai Guoliang, Wu Yiwen et al. (2022-04)
Influence of Pore-Defects on the Hardened Properties of 3D Printed Concrete with Coarse Aggregate - Tinoco Matheus, Mendonça Érica, Fernandez Letízia, Caldas Lucas et al. (2022-04)
Life Cycle Assessment and Environmental Sustainability of Cementitious Materials for 3D Concrete Printing:
A Systematic Literature Review - Ou Ya, Bao Ding, Zhu Guan-Qi, Luo Dan (2022-04)
Additive Fabrication of Large-Scale Customizable Formwork Using Robotic Fiber-Reinforced Polymer Winding - Chen Yu, Chang Ze, He Shan, Çopuroğlu Oğuzhan et al. (2022-04)
Effect of Curing Methods During a Long Time-Gap Between Two Printing Sessions on the Inter-Layer Bonding of 3D Printed Cementitious Materials - Chen Yidong, Zhang Yunsheng, Pang Bo, Wang Dafu et al. (2022-04)
Steel-Fiber Orientational Distribution and Effects on 3D Printed Concrete with Coarse Aggregate - Ma Guowei, Buswell Richard, Silva Wilson, Wang Li et al. (2022-03)
Technology Readiness:
A Global Snapshot of 3D Concrete Printing and the Frontiers for Development - Liu Jianan, Wang Zhenjun, Zhao Xin, Yu Cong et al. (2022-03)
Quantitative Evaluations on Influences of Aggregate Surface Texture on Interfacial Adhesion Using 3D Printing Aggregate - Cui Hongzhi, Yu Shiheng, Cao Xiangpeng, Yang Haibin (2022-03)
Evaluation of Printability and Thermal Properties of 3D Printed Concrete Mixed with Phase-Change-Materials - Wang Li, Yang Yu, Yao Liang, Ma Guowei (2022-02)
Interfacial Bonding Properties of 3D Printed Permanent Formwork with the Post-Casted Concrete - Alqenaee Amnah, Memari Ali (2022-02)
Experimental Study of 3D Printable Cob Mixtures - Dey Dhrutiman, Srinivas Dodda, Panda Biranchi, Suraneni Prannoy et al. (2022-02)
Use of Industrial Waste-Materials for 3D Printing of Sustainable Concrete:
A Review - Yang Huashan, Che Yujun (2022-01)
Recycling of Aggregate Micro-Fines as a Partial Replacement for Fly-Ash in 3D Printing Cementitious Materials - Amran Mugahed, Abdelgader Hakim, Onaizi Ali, Fediuk Roman et al. (2021-12)
3D Printable Alkali-Activated Concretes for Building Applications:
A Critical Review - Şahin Hatice, Mardani Ali (2021-12)
Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
A State of the Art Review - Liu Hanqiu, Egbe King-James, Wang Haipeng, Nazar Ali et al. (2021-11)
A Numerical Study on 3D Printed Cementitious Composites Mixes Subjected to Axial Compression - Liu Chao, Zhang Rongfei, Liu Huawei, He Chunhui et al. (2021-11)
Analysis of the Mechanical Performance and Damage Mechanism for 3D Printed Concrete Based on Pore-Structure - Li Zhijian, Ma Guowei, Wang Fang, Wang Li et al. (2021-10)
Expansive Cementitious Materials to Improve Micro-Cable-Reinforcement Bond in 3D Concrete Printing - Rahul Attupurathu, Mohan Manu, Schutter Geert, Tittelboom Kim (2021-10)
3D Printable Concrete with Natural and Recycled Coarse Aggregates:
Rheological, Mechanical and Shrinkage Behavior - Wi Kwangwoo, Wang Kejin, Taylor Peter, Laflamme Simon et al. (2021-09)
Properties and Microstructure of Extrusion-Based 3D Printing Mortar Containing a Highly Flowable, Rapid Set Grout - Bai Gang, Wang Li, Wang Fang, Ma Guowei (2021-08)
In-Process Reinforcing Method:
Dual 3D Printing Procedure for Ultra-High-Performance Concrete Reinforced Cementitious Composites - Wang Li, Ma Guowei, Liu Tianhao, Buswell Richard et al. (2021-07)
Inter-Layer Reinforcement of 3D Printed Concrete by the In-Process Deposition of U-Nails - Rehman Atta, Kim Jung-Hoon (2021-07)
3D Concrete Printing:
A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics - Xiao Jianzhuang, Ji Guangchao, Zhang Yamei, Ma Guowei et al. (2021-06)
Large-Scale 3D Printing Concrete Technology:
Current Status and Future Opportunities - Chen Yidong, Zhang Yunsheng, Pang Bo, Liu Zhiyong et al. (2021-05)
Extrusion-Based 3D Printing Concrete with Coarse Aggregate:
Printability and Direction-Dependent Mechanical Performance - Wang Li, Liu Yi, Yang Yu, Li Yanfeng et al. (2021-04)
Bonding Performance of 3D Printing Concrete with Self-Locking Interfaces Exposed to Compression-Shear and Compression-Splitting Stresses
BibTeX
@article{bai_wang_ma_sanj.2021.3PEFCCUUaWSaA,
author = "Gang Bai and Li Wang and Guowei Ma and Jay Gnananandan Sanjayan and Mingke Bai",
title = "3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates",
doi = "10.1016/j.cemconcomp.2021.104037",
year = "2021",
journal = "Cement and Concrete Composites",
volume = "120",
}
Formatted Citation
G. Bai, L. Wang, G. Ma, J. G. Sanjayan and M. Bai, “3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates”, Cement and Concrete Composites, vol. 120, 2021, doi: 10.1016/j.cemconcomp.2021.104037.
Bai, Gang, Li Wang, Guowei Ma, Jay Gnananandan Sanjayan, and Mingke Bai. “3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates”. Cement and Concrete Composites 120 (2021). https://doi.org/10.1016/j.cemconcomp.2021.104037.