3D Printing of Concrete (2020-04)¶
10.1016/j.cemconres.2020.106070
Khan Mohammad, ,
Journal Article - Cement and Concrete Research, Vol. 133
Abstract
3-D printing is a disruptive technology that can have enormous social and economic impacts in years to come. The technology, which took shape in the 1980's and was initially limited to manufacturing small products, is moving to large scale construction applications, utilizing concrete and other cementitious and binder materials. This paper presents a state-of-the-art and state-of-the-practice of 3-D printing of concrete including a historical background and advances in equipment, materials, and computer modeling. Some demonstration projects are presented and opportunities and challenges associated with 3-D printing of concrete are identified. Formulation of ink utilizing local and in-situ materials is a major challenge and will continue to develop. Developments will also continue on large scale construction 3-D printers. The paper should be of value to both the seasoned researchers and beginners in 3-D printing, and also to those working on transitioning 3-D printing in construction from research to practice.
¶
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Modeling of Concrete Printing Process with Frictional Interface - Robayo-Salazar Rafael, Vargas Armando, Martínez Fabio, Gutiérrez Ruby (2024-02)
Utilization of Powders and Fine Aggregates from the Recycling of Construction and Demolition Waste in the 3D Printing of Portland-Based Cementitious Materials - Kakarla Akesh, Kong Ing, Patel Vipulkumar (2024-02)
Additive Manufacturing for Building and Constructions - Bianchi Iacopo, Volpe Stelladriana, Fiorito Francesco, Forcellese Archimede et al. (2024-01)
Life Cycle Assessment of Building Envelopes Manufactured Through Different 3D Printing Technologies - Dulaj Albanela, Salet Theo, Lucas Sandra (2024-01)
A Study of the Effects of MWCNTs on the Fresh and Hardened State Properties of 3D Printable Concrete - Zhu Ronghua, Egbe King-James, Salehi Hadi, Shi Zhongtian et al. (2024-01)
Eco-Friendly 3D Printed Concrete with Fine Aggregate Replacements:
Fabrication, Characterization and Machine Learning Prediction - Liu Ke, Takasu Koji, Jiang Jinming, Zu Kun et al. (2023-12)
Mechanical Properties of 3D Printed Concrete Components:
A Review - Khan Mehran, McNally Ciaran (2023-11)
A Holistic Review on the Contribution of Civil Engineers for Driving Sustainable Concrete Construction in the Built Environment - Wang Xianlin, Banthia Nemkumar, Yoo Doo-Yeol (2023-11)
Reinforcement Bond Performance in 3D Concrete Printing:
Explainable Ensemble Learning Augmented by Deep Generative Adversarial Networks - An Dong, Zhang Yixia, Yang Chunhui (2023-11)
Numerical Modelling of 3D Concrete Printing:
Material-Models, Boundary-Conditions and Failure-Identification - Akman Arabella, Sadhu Ayan (2023-10)
Recent Development of 3D Printing Technology in Construction Engineering - Şahin Hatice, Mardani Ali (2023-10)
How Does Rheological Behavior Affect the Inter-Layer Bonding Strength of 3DPC Mixtures? - Chang Ze, Chen Yu, Schlangen Erik, Šavija Branko (2023-09)
A Review of Methods on Buildability Quantification of Extrusion-Based 3D Concrete Printing:
From Analytical Modelling to Numerical Simulation - Asensio Javier, Josa Irene, Monserrat Andrea, Fuente Albert (2023-09)
3D‐Printed Concrete Footbridges:
An Approach to Assess the Sustainability Performance - Chang Ze, Liang Minfei, He Shan, Schlangen Erik et al. (2023-09)
Lattice-Modelling of Early-Age Creep of 3D Printed Segments with the Consideration of Stress-History - Chang Ze, Liang Minfei, Chen Yu, Schlangen Erik et al. (2023-09)
Does Early-Age Creep Influence Buildability of 3D Printed Concrete?:
Insights from Numerical Simulations - Li Leo, Xiao Bofeng, Cheng Cong-Mi, Xie Hui-Zhu et al. (2023-09)
Adding Glass-Fibers to 3D Printable Mortar:
Effects on Printability and Material-Anisotropy - Chen Yidong, Zhang Yunsheng, Zhang Yu, Pang Bo et al. (2023-08)
Influence of Gradation on Extrusion-Based 3D Printing Concrete with Coarse Aggregate - Zhang Yu, Yang Lin, Qian Rusheng, Liu Guojian et al. (2023-07)
Inter-Layer Adhesion of 3D Printed Concrete:
Influence of Layer Stacked Vertically - Kajzr Daniel, Myslivec Tomáš, Černohorský Josef (2023-07)
An Open PLC-Based Robot-Control-System for 3D Concrete Printing - Ghantous Rita, Evseeva Anastasiia, Dickey Brandon, Gupta Shashank et al. (2023-07)
Examining Effect of Printing-Directionality on Freezing-and-Thawing Response of Three-Dimensional-Printed Cement-Paste - Tu Haidong, Wei Zhenyun, Bahrami Alireza, Kahla Nabil et al. (2023-06)
Recent Advancements and Future Trends in 3D Printing Concrete Using Waste-Materials - Wolfs Robert, Bos Derk, Salet Theo (2023-06)
Lessons Learned of Project Milestone:
The First 3D Printed Concrete House in the Netherlands - Mozaffari Salma, Bruce Mackenzie, Clune Gabrielle, Xie Ruxin et al. (2023-06)
Digital Design and Fabrication of Clay Formwork for Concrete Casting - Shenawa Amaal, Karoti Poonam (2023-06)
3D Printing in Construction, Mixture Characteristics, Strength, and Thermal Performance-Review - Ambily Parukutty, Kaliyavaradhan Senthil, Rajendran Neeraja (2023-05)
Top Challenges to Widespread 3D Concrete Printing Adoption:
A Review - Haar Bjorn, Kruger Jacques, Zijl Gideon (2023-05)
Off-Site Construction with 3D Concrete Printing - Sun Guangcheng, Wang Zhiguang, Yu Chengkun, Qian Xiaoqian et al. (2023-05)
Properties and Microstructures of 3D Printable Sulphoaluminate-Cement Concrete Containing Industrial Byproducts and Nano-Clay - Vespalec Arnošt, Podroužek Jan, Koutný Daniel (2023-04)
DoE Approach to Setting Input Parameters for Digital 3D Printing of Concrete for Coarse Aggregates up to 8 mm - Fan Dingqiang, Zhu Jinyun, Fan Mengxin, Lu Jianxian et al. (2023-04)
Intelligent Design and Manufacturing of Ultra-High-Performance Concrete:
A Review - Gupta Shashank, Esmaeeli Hadi, Prihar Arjun, Ghantous Rita et al. (2023-04)
Fracture- and Transport-Analysis of Heterogeneous 3D Printed Lamellar Cementitious Materials - Zhao Yasong, Gao Yangyunzhi, Chen Gaofeng, Li Shujun et al. (2023-04)
Development of Low-Carbon Materials from GGBS and Clay-Brick-Powder for 3D Concrete Printing - Chen Yidong, Zhang Wenhua, Zhang Yunsheng, Zhang Yu et al. (2023-03)
3D Printed Concrete with Coarse Aggregates:
Built-In-Stirrup Permanent Concrete Formwork for Reinforced Columns - Madrid Javier, Ortega Guillermo, Gorostiza Carabaño Javier, Olsson Nils et al. (2023-02)
3D Claying:
3D Printing and Recycling Clay - Liu Qiang, Jiang Quan, Zhou Zhenhua, Xin Jie et al. (2023-02)
The Printable and Hardened Properties of Nano-Calcium Carbonate with Modified Polypropylene-Fibers for Cement-Based 3D Printing - Kosson Michael, Brown Lesa, Sanchez Florence (2023-01)
Nano-Mechanical Characterization of 3D Printed Cement-Pastes - Khalili Tari Mohammadreza, Reza Faraji Amir, Aslani Alireza, Zahedi Rahim (2023-01)
Energy Simulation and Life Cycle Assessment of a 3D Printable Building - Raphael Benny, Senthilnathan Shanmugaraj, Patel Abhishek, Bhat Saqib (2023-01)
A Review of Concrete 3D Printed Structural Members - Robayo-Salazar Rafael, Gutiérrez Ruby, Villaquirán-Caicedo Mónica, Delvasto Arjona Silvio (2022-12)
3D Printing with Cementitious Materials:
Challenges and Opportunities for the Construction Sector - Zhang Chao, Jia Zijian, Luo Zhe, Deng Zhicong et al. (2022-11)
Printability and Pore-Structure of 3D Printing Low-Carbon Concrete Using Recycled Clay-Brick-Powder with Various Particle-Features - Strohle Max, Sadique Monower, Dulaimi Anmar, Kadhim Mustafa (2022-11)
Prospect and Barrier of 3D Concrete:
A Systematic Review - Liu Qiang, Jiang Quan, Huang Mojia, Xin Jie et al. (2022-10)
The Fresh and Hardened Properties of 3D Printing Cement-Base Materials with Self-Cleaning Nano-TiO2:
An Exploratory Study - Das Arnesh, Reiter Lex, Mantellato Sara, Flatt Robert (2022-10)
Early-Age Rheology and Hydration-Control of Ternary Binders for 3D Printing Applications - Marcucci Andrea, Ferrara Liberato (2022-09)
Artificial Neural Networks and Fuzzy Logic Applied to Concrete Rheology for the Study of Printability - Game Daniel, Giwa Ilerioluwa, Ahmed Hassan, Noorvand Hassan et al. (2022-09)
Development of Ultra-High-Performance Engineered Cementitious Composites for 3D Printing Applications - Khosravani Mohammad, Haghighi Azadeh (2022-08)
Large-Scale Automated Additive Construction:
Overview, Robotic Solutions, Sustainability, and Future Prospect - Zhou Wen, McGee Wesley, Zhu He, Gökçe H. et al. (2022-08)
Time-Dependent Fresh Properties Characterization of 3D Printing Engineered Cementitious Composites:
On the Evaluation of Buildability - Barjuei Erfan, Courteille Eric, Rangeard Damien, Marie F. et al. (2022-07)
Real-Time Vision-Based Control of Industrial Manipulators for Layer-Width Setting in Concrete 3D Printing Applications - Chang Ze, Zhang Hongzhi, Liang Minfei, Schlangen Erik et al. (2022-07)
Numerical Simulation of Elastic Buckling in 3D Concrete Printing Using the Lattice-Model with Geometric Non-Linearity - Farahbakhsh Mehdi, Rybkowski Zofia, Zakira Umme, Kalantar Negar et al. (2022-07)
Impact of Robotic 3D Printing Process Parameters on Inter-Layer Bond Strength - Marcucci Andrea, Kompella Sriram, Monte Francesco, Levi Marinella et al. (2022-06)
Early-Age Shear and Tensile Fracture Properties of 3D Printable Cementitious Mortar to Assess Printability Window - Geng Zifan, Pan Hao, Zuo Wenqiang, She Wei (2022-05)
Functionally Graded Lightweight Cement-Based Composites with Outstanding Mechanical Performances via Additive Manufacturing - Wijaya Ignasius, Kreiger Eric, Masud Arif (2022-05)
An Elastic‐Inelastic Model and Embedded Bounce‐Back-Control for Layered Printing with Cementitious Materials - Flatt Robert, Wangler Timothy (2022-05)
On Sustainability and Digital Fabrication with Concrete - Ramakrishnan Sayanthan, Kanagasuntharam Sasitharan, Sanjayan Jay (2022-05)
In-Line Activation of Cementitious Materials for 3D Concrete Printing - Zhang Chao, Jia Zijian, Wang Xianggang, Jia Lutao et al. (2022-05)
A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate - Yang Rijiao, Zeng Qiang, Peng Yu, Wang Hailong et al. (2022-05)
Anomalous Matrix and Inter-Layer Pore-Structure of 3D Printed Fiber-Reinforced Cementitious Composites - Chen Yidong, Zhang Yunsheng, Pang Bo, Wang Dafu et al. (2022-04)
Steel-Fiber Orientational Distribution and Effects on 3D Printed Concrete with Coarse Aggregate - Bong Shin, Nematollahi Behzad, Xia Ming, Ghaffar Seyed et al. (2022-04)
Properties of Additively Manufactured Geopolymer Incorporating Mineral-Wollastonite-Micro-Fibers - Das Arnesh, Song Yu, Mantellato Sara, Wangler Timothy et al. (2022-04)
Effect of Processing on the Air-Void System of 3D Printed Concrete - Liu Qiang, Jiang Quan, Huang Mojia, Xin Jie et al. (2022-03)
Modifying Effect of Anionic Polyacrylamide Dose for Cement-Based 3DP Materials:
Printability and Mechanical Performance Tests - Adams Thomas, Heuer Christoph, Brell-Cokcan Sigrid (2022-03)
Dynamic 3D Print-Head for Spatial Strand-Extrusion of Fiber-Reinforced Concrete:
Requirements, Development and Application - Zhang Chao, Deng Zhicong, Chen Chun, Zhang Yamei et al. (2022-03)
Predicting the Static Yield-Stress of 3D Printable Concrete Based on Flowability of Paste and Thickness of Excess-Paste-Layer - Brooks Adam, He Yawen, Farzadnia Nima, Seyfimakrani Shayan et al. (2022-03)
Incorporating PCM-Enabled Thermal Energy Storage into 3D Printable Cementitious Composites - Miryousefi Ata Sara, Kazemian Ali, Jafari Amirhosein (2022-03)
Application of Concrete 3D Printing for Bridge Construction:
Current Challenges and Future Directions - Filho Fernando, Chen Yu, Çopuroğlu Oğuzhan (2022-03)
Nano-Modification in Digital Manufacturing of Cementitious Composites - Zhong Hui, Zhang Mingzhong (2022-02)
3D Printing Geopolymers:
A Review - Liu Junli, Nguyen Vuong, Panda Biranchi, Fox Kate et al. (2022-02)
Additive Manufacturing of Sustainable Construction Materials and Form-Finding Structures:
A Review on Recent Progresses - Vasilić Ksenija, Hack Norman, Kloft Harald, Lowke Dirk et al. (2022-01)
Digitale Fertigung im Betonbau - Suntharalingam Thadshajini, Upasiri Irindu, Nagaratnam Brabha, Poologanathan Keerthan et al. (2022-01)
Finite Element Modelling to Predict the Fire Performance of Bio-Inspired 3D Printed Concrete Wall Panels Exposed to Realistic Fire - Geng Zifan, Wu Peipei, Pan Hao, Zheng Qi et al. (2022-01)
Robust Layer Interface in Cement Additive Manufacturing via Silicate-Penetration and Precipitation - Kajzr Daniel, Břoušek Josef, Petr Tomas, Beran Leoš et al. (2021-12)
New Design of PLC-Based Robotic Control System for Concrete Printing in Building Construction - Şahin Hatice, Mardani Ali (2021-12)
Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures:
A State of the Art Review - Wang Hailong, Shao Jianwen, Zhang Jing, Zou Daoqin et al. (2021-11)
Bond Shear Performances and Constitutive Model of Interfaces Between Vertical and Horizontal Filaments of 3D Printed Concrete - Lachmayer Lukas, Ekanayaka Virama, Hürkamp André, Raatz Annika (2021-11)
Approach to an Optimized Printing Path for Additive Manufacturing in Construction Utilizing FEM Modeling - Liu Chao, Zhang Rongfei, Liu Huawei, He Chunhui et al. (2021-11)
Analysis of the Mechanical Performance and Damage Mechanism for 3D Printed Concrete Based on Pore-Structure - Chen Yu, He Shan, Gan Yidong, Çopuroğlu Oğuzhan et al. (2021-11)
A Review of Printing-Strategies, Sustainable Cementitious Materials and Characterization Methods in the Context of Extrusion-Based 3D Concrete Printing - Esposito Laura, Casagrande Lorenzo, Menna Costantino, Asprone Domenico et al. (2021-10)
Early-Age Creep Behavior of 3D Printable Mortars:
Experimental Characterisation and Analytical Modelling - Mai (née Dressler) Inka, Brohmann Leon, Freund Niklas, Gantner Stefan et al. (2021-10)
Large Particle 3D Concrete Printing:
A Green and Viable Solution - Uribe-Pinzon Sebastian, Mosquera Mariana, Cardenas-Pulido Jhon, Higuera Camilo (2021-10)
Advances and Current Trends on the Use of 3D Printed Concrete for Building Fabrication - Wolfs Robert, Salet Theo, Roussel Nicolas (2021-10)
Filament-Geometry-Control in Extrusion-Based Additive Manufacturing of Concrete:
The Good, the Bad and the Ugly - Dobrzanski James, Buswell Richard, Cavalaro Sergio, Kinnell Peter et al. (2021-09)
Milling a Cement-Based 3D Printable Mortar in Its Green State Using a Ball-Nosed Cutter - Lowke Dirk, Vandenberg Aileen, Pierre Alexandre, Thomas Amaury et al. (2021-07)
Injection 3D Concrete Printing in a Carrier Liquid:
Underlying Physics and Applications to Lightweight Space Frame Structures - Zhang Chao, Nerella Venkatesh, Krishna Anurag, Wang Shen et al. (2021-06)
Mix-Design Concepts for 3D Printable Concrete:
A Review - Markin Slava, Krause Martin, Otto Jens, Schröfl Christof et al. (2021-06)
3D Printing with Foam-Concrete:
From Material Design and Testing to Application and Sustainability - Xiao Jianzhuang, Ji Guangchao, Zhang Yamei, Ma Guowei et al. (2021-06)
Large-Scale 3D Printing Concrete Technology:
Current Status and Future Opportunities - Chen Yidong, Zhang Yunsheng, Pang Bo, Liu Zhiyong et al. (2021-05)
Extrusion-Based 3D Printing Concrete with Coarse Aggregate:
Printability and Direction-Dependent Mechanical Performance - Chang Ze, Xu Yading, Chen Yu, Gan Yidong et al. (2021-05)
A Discrete Lattice-Model for Assessment of Buildability Performance of 3D Printed Concrete - Gebhard Lukas, Mata-Falcón Jaime, Anton Ana-Maria, Dillenburger Benjamin et al. (2021-04)
Structural Behavior of 3D Printed Concrete Beams with Various Reinforcement-Strategies - Teixeira João, Schaefer Cecília, Rangel Bárbara, Alves Jorge et al. (2021-03)
Development of 3D Printing Sustainable Mortars Based on a Bibliometric Analysis - Sikora Paweł, Chougan Mehdi, Cuevas Villalobos Karla, Liebscher Marco et al. (2021-02)
The Effects of Nano- and Micro-Sized Additives on 3D Printable Cementitious and Alkali-Activated Composites:
A Review - Pessoa Ana Sofia, Guimarães Ana, Lucas Sandra, Simões Nuno (2021-02)
3D Printing in the Construction Industry:
A Systematic Review of the Thermal Performance in Buildings - Zhang Yu, Zhang Yunsheng, Yang Lin, Liu Guojian et al. (2021-02)
Hardened Properties and Durability of Large-Scale 3D Printed Cement-Based Materials - Krotov Oleg, Lazarev Yuriy, Velichkin Viktor, Petrochenko Marina et al. (2020-11)
The Multi-Storey Concrete Printing Construction Technology - Jacquet Yohan, Perrot Arnaud, Picandet Vincent (2020-11)
Assessment of Asymmetrical Rheological Behavior of Cementitious Material for 3D Printing Application - Mohan Manu, Rahul Attupurathu, Schutter Geert, Tittelboom Kim (2020-10)
Extrusion-Based Concrete 3D Printing from a Material Perspective:
A State of the Art Review - Bos Freek, Wolfs Robert, Salet Theo (2020-06)
CCR Digital Concrete 2020 SI:
Editorial - He Yawen, Zhang Yamei, Zhang Chao, Zhou Hongyu (2020-05)
Energy-Saving-Potential of 3D Printed Concrete Building with Integrated Living Wall
BibTeX
@article{khan_sanc_zhou.2020.3PoC,
author = "Mohammad S. Khan and Florence Sanchez and Hongyu Zhou",
title = "3D Printing of Concrete: Beyond Horizons",
doi = "10.1016/j.cemconres.2020.106070",
year = "2020",
journal = "Cement and Concrete Research",
volume = "133",
}
Formatted Citation
M. S. Khan, F. Sanchez and H. Zhou, “3D Printing of Concrete: Beyond Horizons”, Cement and Concrete Research, vol. 133, 2020, doi: 10.1016/j.cemconres.2020.106070.
Khan, Mohammad S., Florence Sanchez, and Hongyu Zhou. “3D Printing of Concrete: Beyond Horizons”. Cement and Concrete Research 133 (2020). https://doi.org/10.1016/j.cemconres.2020.106070.