Concrete 3D Printing Technology in Sustainable Construction (2024-02)¶
Wang Xiaonan, , Guo Yipu, , , , Agudelo Isabel
Journal Article - Developments in the Built Environment, Vol. 17, No. 100378
Abstract
This paper reviews recent developments and proposes perspectives for future research on three-dimensional printing concrete (3DPC). This review originally analyses the 3DP applications combined with concrete types that are classified into three groups: functional concrete, sustainable concrete, and special concrete. The 3DP technique shows different effects on concrete types due to various modification methods (e.g., nano-additive, fibre addition, and chemical reagent) and challenging requirements (e.g., anisotropy exploit and defect). Summarily, the oriented fibre of 3DPC is a double-edged sword, asking for optimal structural design for engineered cementitious composite (ECC), ultra-high-performance concrete (UHPC), and most fibre-improved concrete. The 3DP technique is not propitious to all concrete types, such as foam concrete, because the additional pressure in the printing process poses a huge disadvantage to foam stability. This paper also proposes the 3DPC protentional from the view of concrete features, which represents a contribution to advanced concrete technology and 3DPC development direction.
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175 References
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3D Printing of Concrete:
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3D Printable Concrete:
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Setting-on-Demand for Digital Concrete:
Principles, Measurements, Chemistry, Validation - Salet Theo, Ahmed Zeeshan, Bos Freek, Laagland Hans (2018-05)
Design of a 3D Printed Concrete Bridge by Testing - Sambucci Matteo, Marini Danilo, Sibai Abbas, Valente Marco (2020-08)
Preliminary Mechanical Analysis of Rubber-Cement Composites Suitable for Additive Process Construction - Shakor Pshtiwan, Nejadi Shami, Paul Gavin, Gowripalan Nadarajah (2023-04)
Effects of Different Orientation-Angle, Size, Surface-Roughness, and Heat-Curing on Mechanical Behavior of 3D Printed Cement-Mortar with and without Glass-Fiber in Powder-Based 3DP - Shakor Pshtiwan, Nejadi Shami, Paul Gavin, Sanjayan Jay (2019-12)
Dimensional Accuracy, Flowability, Wettability, and Porosity in Inkjet 3DP for Gypsum and Cement Mortar Materials - Shakor Pshtiwan, Nejadi Shami, Sutjipto Sheila, Paul Gavin et al. (2020-01)
Effects of Deposition-Velocity in the Presence-Absence of E6-Glass-Fiber on Extrusion-Based 3D Printed Mortar - Shakor Pshtiwan, Sanjayan Jay, Nazari Ali, Nejadi Shami (2017-02)
Modified 3D Printed Powder to Cement-Based Material and Mechanical Properties of Cement Scaffold Used in 3D Printing - Shao Lijing, Feng Pan, Zuo Wenqiang, Wang Haochuan et al. (2022-02)
A Novel Method for Improving the Printability of Cement-Based Materials:
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Insight into the Microstructural and Durability Characteristics of 3D Printed Concrete:
Cast versus Printed Specimens - Soltan Daniel, Li Victor (2018-03)
A Self-Reinforced Cementitious Composite for Building-Scale 3D Printing - Soto Borja, Agustí-Juan Isolda, Hunhevicz Jens, Joss Samuel et al. (2018-05)
Productivity of Digital Fabrication in Construction:
Cost and Time-Analysis of a Robotically Built Wall - Suiker Akke, Wolfs Robert, Lucas Sandra, Salet Theo (2020-06)
Elastic Buckling and Plastic Collapse During 3D Concrete Printing - Sun Junbo, Huang Yimiao, Aslani Farhad, Wang Xiangyu et al. (2021-05)
Mechanical Enhancement for EMW-Absorbing Cementitious Material Using 3D Concrete Printing - Sun Jingting, Xiao Jianzhuang, Li Zhengrong, Feng Xiwen (2021-03)
Experimental Study on the Thermal Performance of a 3D Printed Concrete Prototype Building - Sun Bochao, Zeng Qiang, Wang Dianchao, Zhao Weijian (2022-10)
Sustainable 3D Printed Mortar with CO2 Pretreated Recycled Fine Aggregates - Talke Daniel, Saile Bettina, Meier Niklas, Herding Friedrich et al. (2023-03)
Particle-Bed 3D Printing by Selective Cement-Activation:
Influence of Process Parameters on Particle-Bed Density - Tao Jie-Lin, Lin Can, Luo Qiling, Long Wujian et al. (2022-07)
Leveraging Internal Curing Effect of Fly-Ash-Cenosphere for Alleviating Autogenous Shrinkage in 3D Printing - Tao Yaxin, Ren Qiang, Lesage Karel, Tittelboom Kim et al. (2022-07)
Shape Stability of 3D Printable Concrete with River and Manufactured Sand Characterized by Squeeze Flow - Tay Yi, Li Mingyang, Tan Ming (2019-04)
Effect of Printing Parameters in 3D Concrete Printing:
Printing Region and Support Structures - Tay Yi, Lim Jian, Li Mingyang, Tan Ming (2022-03)
Creating Functionally Graded Concrete Materials with Varying 3D Printing Parameters - Tinoco Matheus, Mendonça Érica, Fernandez Letízia, Caldas Lucas et al. (2022-04)
Life Cycle Assessment and Environmental Sustainability of Cementitious Materials for 3D Concrete Printing:
A Systematic Literature Review - Toklu Yusuf, Bekdaş Gebrail, Geem Zong (2020-06)
Harmony-Search-Optimization of Nozzle Movement for Additive Manufacturing of Concrete Structures and Concrete Elements - Tošić Zlata, Eichenauer Martin, Ivaniuk Egor, Lordick Daniel et al. (2022-07)
Design and Optimization of Free-Form Surfaces for Modular Concrete 3D Printing - Tu Haidong, Wei Zhenyun, Bahrami Alireza, Kahla Nabil et al. (2023-06)
Recent Advancements and Future Trends in 3D Printing Concrete Using Waste-Materials - Vantyghem Gieljan, Corte Wouter, Shakour Emad, Amir Oded (2020-01)
3D Printing of a Post-Tensioned Concrete Girder Designed by Topology-Optimization - Vespalec Arnošt, Novák Josef, Kohoutková Alena, Vosynek Petr et al. (2020-11)
Interface Behavior and Interface Tensile Strength of a Hardened Concrete Mixture with a Coarse Aggregate for Additive Manufacturing - Voney Vera, Odaglia Pietro, Brumaud Coralie, Dillenburger Benjamin et al. (2020-07)
Geopolymer Formulation for Binder-Jet 3D Printing - Wan Qian, Wang Li, Ma Guowei (2022-07)
Continuous and Adaptable Printing Path Based on Transfinite Mapping for 3D Concrete Printing - Wang Lining, Aslani Farhad, Mukherjee Abhijit (2022-04)
Development of 3D Printable Self-Sensing Cementitious Composites - Wang Xianggang, Jia Lutao, Jia Zijian, Zhang Chao et al. (2022-06)
Optimization of 3D Printing Concrete with Coarse Aggregate via Proper Mix-Design and Printing-Process - Wang Li, Liu Yi, Yang Yu, Li Yanfeng et al. (2021-04)
Bonding Performance of 3D Printing Concrete with Self-Locking Interfaces Exposed to Compression-Shear and Compression-Splitting Stresses - Wang Li, Ma Guowei, Liu Tianhao, Buswell Richard et al. (2021-07)
Inter-Layer Reinforcement of 3D Printed Concrete by the In-Process Deposition of U-Nails - Wang Li, Tian Zehao, Ma Guowei, Zhang Mo (2020-02)
Inter-Layer Bonding Improvement of 3D Printed Concrete with Polymer-Modified Mortar:
Experiments and Molecular Dynamics Studies - Warsi Syed, Panda Biranchi, Biswas Pankaj (2023-12)
Exploring Fiber Addition Methods and Mechanical Properties of Fiber-Reinforced 3D Printed Concrete:
A Review - Weger Daniel, Gehlen Christoph (2021-01)
Particle-Bed Binding by Selective Paste-Intrusion:
Strength and Durability of Printed Fine-Grain Concrete Members - Weng Yiwei, Li Mingyang, Liu Zhixin, Lao Wenxin et al. (2018-12)
Printability and Fire Performance of a Developed 3D Printable Fiber-Reinforced Cementitious Composites under Elevated Temperatures - Weng Yiwei, Li Mingyang, Ruan Shaoqin, Wong Teck et al. (2020-03)
Comparative Economic, Environmental and Productivity-Assessment of a Concrete Bathroom Unit Fabricated Through 3D Printing and a Pre-Cast Approach - Weng Yiwei, Lu Bing, Li Mingyang, Liu Zhixin et al. (2018-09)
Empirical Models to Predict Rheological Properties of Fiber-Reinforced Cementitious Composites for 3D Printing - Westerlind Helena, Vargas José (2020-07)
Knitting Concrete - Wolfs Robert, Bos Freek, Salet Theo (2018-06)
Correlation Between Destructive Compression Tests and Non-Destructive Ultrasonic Measurements on Early-Age 3D Printed Concrete - Wolfs Robert, Bos Freek, Salet Theo (2018-02)
Early-Age Mechanical Behaviour of 3D Printed Concrete:
Numerical Modelling and Experimental Testing - Xiao Jianzhuang, Lv Zhenyuan, Duan Zhenhua, Hou Shaodan (2022-03)
Study on Preparation and Mechanical Properties of 3D Printed Concrete with Different Aggregate-Combinations - Xiao Jianzhuang, Zou Shuai, Ding Tao, Duan Zhenhua et al. (2021-08)
Fiber-Reinforced Mortar with 100% Recycled Fine Aggregates:
A Cleaner Perspective on 3D Printing - Xiao Jianzhuang, Zou Shuai, Yu Ying, Wang Yu et al. (2020-09)
3D Recycled Mortar Printing:
System-Development, Process-Design, Material-Properties and On-Site-Printing - Xu Nuoyan, Qian Ye, Yu Jing, Leung Christopher (2022-05)
Tensile Performance of 3D Printed Strain-Hardening Cementitious Composites Considering Material-Parameters, Nozzle-Size and Printing-Pattern - Yang Yekai, Wu Chengqing, Liu Zhongxian, Wang Hailiang et al. (2021-10)
Mechanical Anisotropy of Ultra-High-Performance Fiber-Reinforced Concrete for 3D Printing - Yang Yekai, Wu Chengqing, Liu Zhongxian, Zhang Hai (2021-12)
3D Printing Ultra-High-Performance Fiber-Reinforced Concrete under Triaxial Confining Loads - Yao Yue, Hu Mingming, Maio Francesco, Cucurachi Stefano (2019-08)
Life Cycle Assessment of 3D Printing Geopolymer Concrete:
An Ex‐Ante Study - Yu Shiwei, Du Hongjian, Sanjayan Jay (2020-07)
Aggregate-Bed 3D Concrete Printing with Cement-Paste Binder - Yu Shiwei, Sanjayan Jay, Du Hongjian (2022-07)
Effects of Cement Mortar Characteristics on Aggregate-Bed 3D Concrete Printing - Yu Shiwei, Xia Ming, Sanjayan Jay, Yang Lin et al. (2021-07)
Microstructural Characterization of 3D Printed Concrete - Zareiyan Babak, Khoshnevis Behrokh (2017-08)
Effects of Interlocking on Inter-Layer Adhesion and Strength of Structures in 3D Printing of Concrete - Zhang Chao, Deng Zhicong, Chen Chun, Zhang Yamei et al. (2022-03)
Predicting the Static Yield-Stress of 3D Printable Concrete Based on Flowability of Paste and Thickness of Excess-Paste-Layer - Zhang Chao, Hou Zeyu, Chen Chun, Zhang Yamei et al. (2019-09)
Design of 3D Printable Concrete Based on the Relationship Between Flowability of Cement-Paste and Optimum Aggregate-Content - Zhang Chao, Jia Zijian, Wang Xianggang, Jia Lutao et al. (2022-05)
A Two-Phase Design-Strategy Based on the Composite of Mortar and Coarse Aggregate for 3D Printable Concrete with Coarse Aggregate - Zhang Yu, Qiao Hongxia, Qian Rusheng, Xue Cuizhen et al. (2022-02)
Relationship Between Water-Transport Behavior and Inter-Layer Voids of 3D Printed Concrete - Zhang Yu, Zhang Yunsheng, Liu Guojian, Yang Yonggan et al. (2018-04)
Fresh Properties of a Novel 3D Printing Concrete Ink - Zhang Yu, Zhang Yunsheng, She Wei, Yang Lin et al. (2019-01)
Rheological and Hardened Properties of the High-Thixotropy 3D Printing Concrete - Zhi Peng, Wu Yuching, Yang Qianfan, Kong Xiangrui et al. (2022-03)
Effect of Spiral Blade Geometry on 3D Printed Concrete Rheological Properties and Extrudability Using Discrete Event Modeling - Zhou Wen, McGee Wesley, Zhu He, Gökçe H. et al. (2022-08)
Time-Dependent Fresh Properties Characterization of 3D Printing Engineered Cementitious Composites:
On the Evaluation of Buildability - Zhu Binrong, Pan Jinlong, Li Junrui, Wang Penghui et al. (2022-07)
Relationship Between Microstructure and Strain-Hardening Behavior of 3D Printed Engineered Cementitious Composites - Zhu Binrong, Pan Jinlong, Nematollahi Behzad, Zhou Zhenxin et al. (2019-07)
Development of 3D Printable Engineered Cementitious Composites with Ultra-High Tensile Ductility for Digital Construction - Zuo Wenqiang, Dong Chenghao, Keita Emmanuel, Roussel Nicolas (2020-07)
Penetration Study of Liquid in Powder-Bed for 3D Powder-Bed Printing
20 Citations
- Teixeira João, Jesus Manuel, Rangel Bárbara, Maia Lino et al. (2026-01)
Expanding 3D Concrete Printing Customization with Biomimetic Textures - Sunny Akash, Jayaprakash Jaganathan (2025-12)
Unveiling the Printing Success of Concrete 3D Printed Models:
A Simulation Study with Voxel Print and Abaqus Using Design of Experiments - Sifan Mohamed, Upasiri Irindu, Poologanathan Keerthan, Popo-Ola Sunday et al. (2025-12)
Fire Performance and Design of LSF Wall Panels with 3D Printed Concrete and Steel Lipped Channel Sections - Geng Renyu, Jiang Jinming, Du Pengcong, Zhang Huiliang et al. (2025-11)
Multiscale Thermal Optimization of 3D-Printed Walls:
Integrating Structure, Material, and Process with Fire-Thermal Synergy - Tulliani Jean-Marc (2025-11)
Latest Developments in 3D-Printed Engineered Cementitious Composites:
Technologies, Prospects, and Challenges - Khoury Eliane, Cheikh Khadija, Schutter Geert, Cazacliu Bogdan et al. (2025-11)
Using Vacuum Mixing for 3D Printing of Mortars Made with Recycled Sand - Gonsalves Nicolas, Morgan Ashlei, Thiele Heidi, Olarra Andre et al. (2025-10)
3D Printing of Sustainable Infrastructure Using Rapid-Set Clay Concrete with Biobased Additives - Yang Shuai, Li Fei, Lu Ya, Xu Xiaoming et al. (2025-08)
Study of the Printing Characteristics of a 3D Printing Solution for the Purpose of Process Optimization - Maroszek Marcin, Hager Izabela, Mróz Katarzyna, Sitarz Mateusz et al. (2025-08)
Anisotropy of Mechanical Properties of 3D-Printed Materials:
Influence of Application Time of Subsequent Layers - Si Wen, Khan Mehran, McNally Ciaran (2025-08)
Effect of Nano Silica with High Replacement of GGBS on Enhancing Mechanical Properties and Rheology of 3D Printed Concrete - Ingle Vaibhav, Prem Prabhat (2025-07)
Acoustic Emission Examination of 3D Printed Ultra-High Performance Concrete with and Without Coarse Aggregate Under Fresh and Hardened States - Cho Eunsan, Gwon Seongwoo, Cha Soowon, Shin Myoungsu (2025-04)
Impact of Accelerator on Rheological Properties of Cement Composites with Cellulose Microfibers:
3D Printing Perspective - Zhang Yuying, Zhu Xiaohong, Li Muduo, Zhang Chao et al. (2025-04)
3D Printing Technology in Concrete Construction - Ravichandran Darssni, Prem Prabhat, Giridhar Greeshma, Bhaskara Gollapalli et al. (2025-04)
Time-Dependent Properties of 3D-Printed UHPC with Silica Sand, Copper Slag, and Fibers - Rudziewicz Magdalena, Maroszek Marcin, Hutyra Adam, Góra Michał et al. (2025-02)
Influence of Foaming Agents and Stabilizers on Porosity in 3D Printed Foamed Concrete - Murali Gunasekaran, Leong Sing (2024-11)
Waste-Driven Construction:
A State of the Art Review on the Integration of Waste in 3D Printed Concrete in Recent Researches for Sustainable Development - Chen Yidong, Zhang Yunsheng, Quan Hongzhu, Liu Cheng et al. (2024-10)
Early-Age Time-Dependent Mechanical Properties of 3D Printed Concrete with Coarse Aggregates - Wolfs Robert (2024-09)
The Status Quo of 3D Concrete Printing:
Are We There Yet? - Lin Xiqiang, Huo Liang, Li Guoyou, Wang Hailong et al. (2024-09)
On-Site Deployment of 3D Construction Printing for the Building a Two-Story Building in China - Liu Chao, Zhang Zedi, Jia Zijian, Cao Ruilin et al. (2024-07)
Quantitative Characterization of Bubble-Stability of Foam-Concrete Throughout Extrusion-Process:
From Yield-Stress , Viscosity and Surface Tension Point of View
BibTeX
@article{wang_li_guo_kash.2024.C3PTiSC,
author = "Xiaonan Wang and Wengui Li and Yipu Guo and Alireza Kashani and Kejin Wang and Liberato Ferrara and Isabel Agudelo",
title = "Concrete 3D Printing Technology in Sustainable Construction: A Review on Raw Materials, Concrete Types and Performances",
doi = "10.1016/j.dibe.2024.100378",
year = "2024",
journal = "Developments in the Built Environment",
volume = "17",
pages = "100378",
}
Formatted Citation
X. Wang, “Concrete 3D Printing Technology in Sustainable Construction: A Review on Raw Materials, Concrete Types and Performances”, Developments in the Built Environment, vol. 17, p. 100378, 2024, doi: 10.1016/j.dibe.2024.100378.
Wang, Xiaonan, Wengui Li, Yipu Guo, Alireza Kashani, Kejin Wang, Liberato Ferrara, and Isabel Agudelo. “Concrete 3D Printing Technology in Sustainable Construction: A Review on Raw Materials, Concrete Types and Performances”. Developments in the Built Environment 17 (2024): 100378. https://doi.org/10.1016/j.dibe.2024.100378.