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A Review of Large-Scale 3DCP (2022-07)

Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies

10.1016/j.istruc.2022.06.068

Ahmed Ghafur,  Askandar Nasih, Jumaa Ghazi
Journal Article - Structures, Vol. 43, pp. 508-532

Abstract

3D concrete printing (3DCP) is the additive manufacturing (AM) with the use of cementitious materials. It is a layer-by-layer new construction method which can provide design flexibility, minimize material waste, improve sustainability, decrease construction period, reduce labor requirements, increase site safety and significantly reduce the overall costs. In past 10 years, significant improvements have been made in developing concrete printers to transfer 3DCP from lab-scale to the real construction-scale. In this paper, the existing techniques that have been applied in construction of largescale 3DCP are presented. The recent literature is explored for new mix characteristics, printing process parameters, insight relations of flowability-extrudability-buildability, the hardened and mechanical properties of extrusion-based 3DPC. In addition, this paper investigated the different applied techniques for reinforcing of 3DPC structures in details, because to date, the largest challenge that faced 3DPC structures is the lack of appropriate methods of reinforcement. Overall, this work presents a comprehensive systematic review of 330 most recent publications in this field, with the focus on the last 3 years.

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67 Citations

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    Study on the Mechanical Properties of 3D-Printed Continuous Jute Yarn-Reinforced Concrete
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    Time-Dependent Rheology, Green Strength, and Buildability of 3D-Printed Ultra-High Performance Concrete Incorporating Various Fiber Types and Contents
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    Influence of Alternative Supplementary Cementitious Materials and Printing Parameters on the Mechanical Properties of 3D-Printed Mortars
  6. Mesoudy Mouad, Foulki Rida, Amegouz Driss (2025-10)
    3D Concrete Printing:
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  7. Albostami Asad, Mohammad Malek, Ismael Bashar, Hamd Rwayda (2025-10)
    Optimized Strength Predictions for 3D Printed Fiber-Reinforced Concrete:
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    3D Printable Hemp Concrete:
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  9. Ke Zhijiang, Li Zichang, Chen Zhengfei, Xu Yao et al. (2025-10)
    Technological Advancements and Challenges of Robotic Arm-Based 3D Printing for Hydraulic Tunnel Lining
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    Next-Generation Net-Zero Composite for Underwater 3D Printing Construction:
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  11. Bhowmik Anirban, Bhattacharjee Biswajoy, Sahu Prakash (2025-10)
    3D Concrete Printing:
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  12. Paritala Spandana, Raj Shubham, Singh Prashant, Subramaniam Kolluru (2025-09)
    Designing 3D Printable Concrete by Integrating the Influence of Aggregate Characteristics
  13. Ghodke Swapnil, Singh Arshdeep, Singh Bhupinder, Chowdhury Shubhankar (2025-08)
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    Methodologies to Design Optimum 3D Printable Mortar Mix:
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    Pore Structure Analysis and Durability Performance of Sustainable 3D Printed Concrete Incorporating Fly Ash and Limestone Calcined Clay Based Binders
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    Transforming Construction?:
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    A Comprehensive Review
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    Structural Performance of Large-Scale 3D Printed Walls Subjected to Axial Compression Load
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    FloatArch:
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    Aspects of Waste-Material-Utilization and 3D Concrete Printer Development-Approach:
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    Large-Scale 3D Wall Printing:
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  55. Nair Sooraj, Tripathi Avinaya, Neithalath Narayanan (2023-11)
    Constitutive Response and Failure Progression in Digitally Fabricated 3D Printed Concrete Under Compression and Their Dependence on Print Layer-Height
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    Bonding Properties Between 3D Printed Coarse Aggregate Concrete and Rebar Based on Interface Structural Characteristics
  57. Yang In-Hwan, Bui The, Park Jihun, Jeong Seung-Tae (2023-10)
    A Feasibility Study on the Lateral Behavior of a 3D Printed Column for Application in a Wind Turbine Tower
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    Constitutive Modeling of Orthotropic Non-Linear Mechanical Behavior of Hardened 3D Printed Concrete
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    A Review of 3D Printing of Geopolymer Composites for Structural and Functional Applications
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  61. Núñez Varillas Christoper, Regalado Espinoza Marck, Gago Gamboa Angela (2023-07)
    3D Printing:
    An Opportunity for the Sustainable Development of Building Construction
  62. Singh Narinder, Colangelo Francesco, Farina Ilenia (2023-06)
    Sustainable Non-Conventional Concrete 3D Printing:
    A Review
  63. Zhang Daobo, Feng Peng, Zhou Peizhao, Xu Weiguo et al. (2023-06)
    3D Printed Concrete Walls Reinforced with Flexible FRP Textile:
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  64. Chen Yidong, Zhang Yu, Liu Zhiyong, Zhang Yunsheng et al. (2023-04)
    3D Printed Concrete Permanent Formwork:
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  65. Chen Yidong, Zhang Wenhua, Zhang Yunsheng, Zhang Yu et al. (2023-03)
    3D Printed Concrete with Coarse Aggregates:
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  66. Ahmed Ghafur (2023-01)
    A Review of 3D Concrete Printing:
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  67. Diwan Anushree, Patel Shiv, Pal Ankit, Dwivedi Ashutosh et al. (2022-10)
    Flow Characteristics of Cement Mortar with Varied Silica-Fume for Additive Construction

BibTeX
@article{ahme_aska_juma.2022.ARoLS3,
  author            = "Ghafur H. Ahmed and Nasih Habeeb Askandar and Ghazi B. Jumaa",
  title             = "A Review of Large-Scale 3DCP: Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies",
  doi               = "10.1016/j.istruc.2022.06.068",
  year              = "2022",
  journal           = "Structures",
  volume            = "43",
  pages             = "508--532",
}
Formatted Citation

G. H. Ahmed, N. H. Askandar and G. B. Jumaa, “A Review of Large-Scale 3DCP: Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies”, Structures, vol. 43, pp. 508–532, 2022, doi: 10.1016/j.istruc.2022.06.068.

Ahmed, Ghafur H., Nasih Habeeb Askandar, and Ghazi B. Jumaa. “A Review of Large-Scale 3DCP: Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies”. Structures 43 (2022): 508–32. https://doi.org/10.1016/j.istruc.2022.06.068.