Data-Driven Rheological-Model for 3D Printable Concrete (2024-09)¶
10.1016/j.conbuildmat.2024.137912
Gao Jianhao, , Li Jiaqi, Chu S.
Journal Article - Construction and Building Materials, Vol. 447, No. 137912
Abstract
Additive manufacturing in construction demands an in-depth understanding of the rheological properties of fresh concrete. However, the abundant data in this field remains underexplored. This conventional fragmented approach has hindered broader progress and innovation. This study aims to develop rheological models for 3D printable concrete through a comprehensive, data-driven paradigm, emphasizing the urgent need for a unified, large-scale dataset. By compiling data spanning a decade, we have created an open-access dataset that contains mix designs and experimental results on the rheological behaviors of additive construction concrete. A machine learning-based model and explicit polynomial expressions for estimating rheological properties were developed. The developed machine learning model can take nineteen different parameters as inputs to predict the rheological behavior of printed concrete, showing superiority over models considering a few parameters. Our model can predict the properties of unexplored mix designs, with tailored expressions for practical engineering in additive construction. This enhances understanding of concrete mix design and rheology, highlighting the importance of data-driven method in unveiling the complexity of concrete.
¶
87 References
- Albar Abdulrahman, Chougan Mehdi, Kheetan Mazen, Swash Mohammad et al. (2020-04)
Effective Extrusion-Based 3D Printing System Design for Cementitious-Based Materials - Baz Bilal, Aouad Georges, Rémond Sébastien (2020-01)
Effect of the Printing Method and Mortar’s Workability on Pull-Out Strength of 3D Printed Elements - Bong Shin, Xia Ming, Nematollahi Behzad, Shi Caijun (2021-04)
Ambient Temperature Cured ‘Just-Add-Water’ Geopolymer for 3D Concrete Printing Applications - Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Chen Yu, Figueiredo Stefan, Li Zhenming, Chang Ze et al. (2020-03)
Improving Printability of Limestone-Calcined-Clay-Based Cementitious Materials by Using Viscosity-Modifying Admixture - Chen Yu, Figueiredo Stefan, Yalçınkaya Çağlar, Çopuroğlu Oğuzhan et al. (2019-04)
The Effect of Viscosity-Modifying Admixture on the Extrudability of Limestone and Calcined-Clay-Based Cementitious Material for Extrusion-Based 3D Concrete Printing - Chen Mingxu, Guo Xiangyang, Zheng Yan, Li Laibo et al. (2018-11)
Effect of Tartaric Acid on the Printable, Rheological and Mechanical Properties of 3D Printing Sulphoaluminate Cement-Paste - Chen Yu, He Shan, Zhang Yu, Wan Zhi et al. (2021-08)
3D Printing of Calcined-Clay-Limestone-Based Cementitious Materials - Chen Yu, Jansen Koen, Zhang Hongzhi, Rodríguez Claudia et al. (2020-07)
Effect of Printing-Parameters on Inter-Layer Bond Strength of 3D Printed Limestone-Calcined-Clay-Based Cementitious Materials:
An Experimental and Numerical Study - Chen Mingxu, Li Laibo, Wang Jiaao, Huang Yongbo et al. (2019-10)
Rheological Parameters and Building Time of 3D Printing Sulphoaluminate-Cement-Paste Modified by Retarder and Diatomite - Chen Mingxu, Li Laibo, Zheng Yan, Zhao Piqi et al. (2018-09)
Rheological and Mechanical Properties of Admixtures-Modified 3D Printing Sulphoaluminate Cementitious Materials - Chen Mingxu, Liu Bo, Li Laibo, Cao Lidong et al. (2020-01)
Rheological Parameters, Thixotropy and Creep of 3D Printed Calcium-Sulfoaluminate-Cement Composites Modified by Bentonite - Chen Yu, Rodríguez Claudia, Li Zhenming, Chen Boyu et al. (2020-07)
Effect of Different Grade Levels of Calcined Clays on Fresh and Hardened Properties of Ternary-Blended Cementitious Materials for 3D Printing - Chen Mingxu, Yang Lei, Zheng Yan, Huang Yongbo et al. (2020-04)
Yield-Stress and Thixotropy-Control of 3D Printed Calcium-Sulfoaluminate Cement Composites with Metakaolin Related to Structural Build-Up - Chen Mingxu, Yang Lei, Zheng Yan, Li Laibo et al. (2021-01)
Rheological Behaviors and Structure Build-Up of 3D Printed Polypropylene- and Polyvinyl-Alcohol-Fiber-Reinforced Calcium-Sulphoaluminate-Cement Composites - Chen Yidong, Zhang Yunsheng, Pang Bo, Liu Zhiyong et al. (2021-05)
Extrusion-Based 3D Printing Concrete with Coarse Aggregate:
Printability and Direction-Dependent Mechanical Performance - Chougan Mehdi, Ghaffar Seyed, Jahanzat Mohammad, Albar Abdulrahman et al. (2020-04)
The Influence of Nano-Additives in Strengthening Mechanical Performance of 3D Printed Multi-Binder Geopolymer Composites - Chougan Mehdi, Ghaffar Seyed, Sikora Paweł, Chung Sang-Yeop et al. (2021-02)
Investigation of Additive Incorporation on Rheological, Microstructural and Mechanical Properties of 3D Printable Alkali-Activated Materials - Chu Shaohua, Li Leo, Kwan Albert (2020-09)
Development of Extrudable High-Strength Fiber-Reinforced Concrete Incorporating Nano-Calcium-Carbonate - Cicione Antonio, Kruger Jacques, Walls Richard, Zijl Gideon (2020-05)
An Experimental Study of the Behavior of 3D Printed Concrete at Elevated Temperatures - Ding Tao, Xiao Jianzhuang, Zou Shuai, Wang Yu (2020-06)
Hardened Properties of Layered 3D Printed Concrete with Recycled Sand - Ding Tao, Xiao Jianzhuang, Zou Shuai, Zhou Xinji (2020-08)
Anisotropic Behavior in Bending of 3D Printed Concrete Reinforced with Fibers - Douba AlaEddin, Badjatya Palash, Kawashima Shiho (2022-03)
Enhancing Carbonation and Strength of MgO Cement Through 3D Printing - Figueiredo Stefan, Rodríguez Claudia, Ahmed Zeeshan, Bos Derk et al. (2019-03)
An Approach to Develop Printable Strain-Hardening Cementitious Composites - Heras Murica Daniel, Genedy Moneeb, Taha Mahmoud (2020-09)
Examining the Significance of Infill-Printing-Pattern on the Anisotropy of 3D Printed Concrete - Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
Cementitious Materials for Construction-Scale 3D Printing:
Laboratory Testing of Fresh Printing Mixture - Khalil Noura, Aouad Georges, Cheikh Khadija, Rémond Sébastien (2017-09)
Use of Calcium-Sulfoaluminate-Cements for Setting-Control of 3D Printing Mortars - Kruger Jacques, Cho Seung, Zeranka Stephan, Vintila Cristian et al. (2019-12)
3D Concrete Printer Parameter Optimization for High-Rate Digital Construction Avoiding Plastic Collapse - Kruger Jacques, Zeranka Stephan, Zijl Gideon (2019-07)
An Ab-Inito Approach for Thixotropy Characterisation of Nano-Particle-Infused 3D Printable Concrete - Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
Mix-Design and Fresh Properties for High-Performance Printing Concrete - Lee Hojae, Kim Jang-Ho, Moon Jae-Heum, Kim Won-Woo et al. (2019-12)
Evaluation of the Mechanical Properties of a 3D Printed Mortar - Liu Chao, Zhang Rongfei, Liu Huawei, He Chunhui et al. (2021-11)
Analysis of the Mechanical Performance and Damage Mechanism for 3D Printed Concrete Based on Pore-Structure - Long Wujian, Tao Jie-Lin, Lin Can, Gu Yucun et al. (2019-08)
Rheology and Buildability of Sustainable Cement-Based Composites Containing Micro-Crystalline Cellulose for 3D Printing - Lu Bing, Zhu Weiping, Weng Yiwei, Liu Zhixin et al. (2020-02)
Study of MgO-Activated-Slag as a Cementless Material for Sustainable Spray-Based 3D Printing - Ma Guowei, Li Zhijian, Wang Li (2017-12)
Printable Properties of Cementitious Material Containing Copper-Tailings for Extrusion-Based 3D Printing - Ma Guowei, Li Zhijian, Wang Li, Wang Fang et al. (2019-01)
Mechanical Anisotropy of Aligned Fiber-Reinforced Composite for Extrusion-Based 3D Printing - Ma Guowei, Salman Nazar, Wang Li, Wang Fang (2020-02)
A Novel Additive Mortar Leveraging Internal Curing for Enhancing Inter-Layer Bonding of Cementitious Composite for 3D Printing - Manikandan Karthick, Wi Kwangwoo, Zhang Xiao, Wang Kejin et al. (2020-03)
Characterizing Cement Mixtures for Concrete 3D Printing - Marchon Delphine, Kawashima Shiho, Bessaies-Bey Hela, Mantellato Sara et al. (2018-05)
Hydration- and Rheology-Control of Concrete for Digital Fabrication:
Potential Admixtures and Cement-Chemistry - Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification - Markin Slava, Krause Martin, Otto Jens, Schröfl Christof et al. (2021-06)
3D Printing with Foam-Concrete:
From Material Design and Testing to Application and Sustainability - Mazhoud Brahim, Perrot Arnaud, Picandet Vincent, Rangeard Damien et al. (2019-04)
Underwater 3D Printing of Cement-Based Mortar - Mechtcherine Viktor, Nerella Venkatesh, Will Frank, Näther Mathias et al. (2019-08)
Large-Scale Digital Concrete Construction:
CONPrint3D Concept for On-Site, Monolithic 3D Printing - Moeini Mohammad, Hosseinpoor Masoud, Yahia Ammar (2020-05)
Effectiveness of the Rheometric Methods to Evaluate the Build-Up of Cementitious Mortars Used for 3D Printing - Mohan Manu, Rahul Attupurathu, Schutter Geert, Tittelboom Kim (2021-01)
Early-Age Hydration, Rheology and Pumping Characteristics of CSA Cement-Based 3D Printable Concrete - Mohan Manu, Rahul Attupurathu, Tittelboom Kim, Schutter Geert (2020-10)
Rheological and Pumping Behavior of 3D Printable Cementitious Materials with Varying Aggregate Content - Nair Sooraj, Alghamdi Hussam, Arora Aashay, Mehdipour Iman et al. (2019-01)
Linking Fresh Paste Microstructure, Rheology and Extrusion-Characteristics of Cementitious Binders for 3D Printing - Nerella Venkatesh, Hempel Simone, Mechtcherine Viktor (2019-02)
Effects of Layer-Interface Properties on Mechanical Performance of Concrete Elements Produced by Extrusion-Based 3D Printing - Nerella Venkatesh, Näther Mathias, Iqbal Arsalan, Butler Marko et al. (2018-09)
In-Line Quantification of Extrudability of Cementitious Materials for Digital Construction - Panda Biranchi, Mohamed Nisar, Paul Suvash, Bhagath Singh Gangapatnam et al. (2019-07)
The Effect of Material Fresh Properties and Process Parameters on Buildability and Inter-Layer Adhesion of 3D Printed Concrete - Panda Biranchi, Paul Suvash, Mohamed Nisar, Tay Yi et al. (2017-09)
Measurement of Tensile Bond Strength of 3D Printed Geopolymer Mortar - Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material - Panda Biranchi, Ruan Shaoqin, Unluer Cise, Tan Ming (2018-11)
Improving the 3D Printability of High-Volume Fly-Ash Mixtures via the Use of Nano-Attapulgite-Clay - Panda Biranchi, Tan Ming (2018-03)
Experimental Study on Mix Proportion and Fresh Properties of Fly-Ash-Based Geopolymer for 3D Concrete Printing - Panda Biranchi, Tan Ming (2018-11)
Rheological Behavior of High-Volume Fly-Ash Mixtures Containing Micro-Silica for Digital Construction Application - Panda Biranchi, Unluer Cise, Tan Ming (2018-10)
Investigation of the Rheology and Strength of Geopolymer Mixtures for Extrusion-Based 3D Printing - Papachristoforou Michail, Mitsopoulos Vasilios, Stefanidou Maria (2018-10)
Evaluation of Workability Parameters in 3D Printing Concrete - Paul Suvash, Tay Yi, Panda Biranchi, Tan Ming (2017-08)
Fresh and Hardened Properties of 3D Printable Cementitious Materials for Building and Construction - Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques - Pham Luong, Tran Jonathan, Sanjayan Jay (2020-04)
Steel-Fiber-Reinforced 3D Printed Concrete:
Influence of Fiber Sizes on Mechanical Performance - Putten Jolien, Schutter Geert, Tittelboom Kim (2019-07)
Surface-Modification as a Technique to Improve Inter-Layer Bonding Strength in 3D Printed Cementitious Materials - Qian Ye, Schutter Geert (2018-04)
Different Effects of NSF and PCE Superplasticizer on Adsorption, Dynamic Yield-Stress and Thixotropy of Cement-Pastes - Rahul Attupurathu, Mohan Manu, Schutter Geert, Tittelboom Kim (2021-10)
3D Printable Concrete with Natural and Recycled Coarse Aggregates:
Rheological, Mechanical and Shrinkage Behavior - Rahul Attupurathu, Santhanam Manu (2020-02)
Evaluating the Printability of Concretes Containing Lightweight Coarse Aggregates - Rahul Attupurathu, Santhanam Manu, Meena Hitesh, Ghani Zimam (2018-12)
3D Printable Concrete:
Mixture-Design and Test-Methods - Rahul Attupurathu, Santhanam Manu, Meena Hitesh, Ghani Zimam (2019-08)
Mechanical Characterization of 3D Printable Concrete - Rehman Atta, Lee Sang-Min, Kim Jung-Hoon (2020-06)
Use of Municipal Solid-Waste Incineration-Ash in 3D Printable Concrete - Roussel Nicolas (2018-05)
Rheological Requirements for Printable Concretes - Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
Vision of 3D Printing with Concrete:
Technical, Economic and Environmental Potentials - Sikora Paweł, Chung Sang-Yeop, Liard Maxime, Lootens Didier et al. (2021-02)
The Effects of Nano-Silica on the Fresh and Hardened Properties of 3D Printable Mortars - Soltan Daniel, Li Victor (2018-03)
A Self-Reinforced Cementitious Composite for Building-Scale 3D Printing - Suntharalingam Thadshajini, Nagaratnam Brabha, Poologanathan Keerthan, Hackney Phil et al. (2020-07)
Effect of Polypropylene-Fibers on the Mechanical Properties of Extrudable Cementitious Material - Tarhan Yeşim, Şahin Remzi (2021-05)
Fresh and Rheological Performances of Air-Entrained 3D Printable Mortars - Tay Yi, Li Mingyang, Tan Ming (2019-04)
Effect of Printing Parameters in 3D Concrete Printing:
Printing Region and Support Structures - Ting Guan, Tay Yi, Qian Ye, Tan Ming (2019-03)
Utilization of Recycled Glass for 3D Concrete Printing:
Rheological and Mechanical Properties - Wang Weiqiang, Konstantinidis Nikolaos, Austin Simon, Buswell Richard et al. (2020-07)
Flexural Behavior of AR-Glass-Textile-Reinforced 3D Printed Concrete Beams - Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model - Xiao Jianzhuang, Zou Shuai, Yu Ying, Wang Yu et al. (2020-09)
3D Recycled Mortar Printing:
System-Development, Process-Design, Material-Properties and On-Site-Printing - Xu Jie, Ding Lieyun, Cai Lixiong, Zhang Lichao et al. (2019-04)
Volume-Forming 3D Concrete Printing Using a Variable-Size Square Nozzle - Xu Yanqun, Yuan Qiang, Li Zemin, Shi Caijun et al. (2021-09)
Correlation of Inter-Layer Properties and Rheological Behaviors of 3DPC with Various Printing Time Intervals - Yuan Qiang, Li Zemin, Zhou Dajun, Huang Tingjie et al. (2019-08)
A Feasible Method for Measuring the Buildability of Fresh 3D Printing Mortar - Zareiyan Babak, Khoshnevis Behrokh (2017-06)
Inter-Layer Adhesion and Strength of Structures in Contour Crafting:
Effects of Aggregate-Size, Extrusion-Rate, and Layer-Thickness - Zhang Chao, Nerella Venkatesh, Krishna Anurag, Wang Shen et al. (2021-06)
Mix-Design Concepts for 3D Printable Concrete:
A Review - Zhang Yu, Zhang Yunsheng, Liu Guojian, Yang Yonggan et al. (2018-04)
Fresh Properties of a Novel 3D Printing Concrete Ink - Zhang Yu, Zhang Yunsheng, She Wei, Yang Lin et al. (2019-01)
Rheological and Hardened Properties of the High-Thixotropy 3D Printing Concrete - Zhang Yu, Zhang Yunsheng, Yang Lin, Liu Guojian et al. (2021-02)
Hardened Properties and Durability of Large-Scale 3D Printed Cement-Based Materials - Zhu Binrong, Pan Jinlong, Nematollahi Behzad, Zhou Zhenxin et al. (2019-07)
Development of 3D Printable Engineered Cementitious Composites with Ultra-High Tensile Ductility for Digital Construction
3 Citations
- Gao Jianhao, Niu Yujun, Wang Chaofeng (2025-04)
Linear Helical Printing:
A Novel Approach to 3D Printing Concrete Structures with Enhanced Integrity - Lori Ali, Mehrali Mehdi (2025-01)
Filament-Geometry-Control of Printable Geopolymer Using Experimental and Data-Driven Approaches - Zhang Yu, Yu Zhengxing, Zhang Yunsheng, Zhang Jiufu et al. (2024-12)
Study on the Predictive Model for Continuous Build-Height of 3D Printed Concrete Based on Printability and Early Mechanical Properties
BibTeX
@article{gao_wang_li_chu.2024.DDRMf3PC,
author = "Jianhao Gao and Chaofeng Wang and Jiaqi Li and S. H. Chu",
title = "Data-Driven Rheological-Model for 3D Printable Concrete",
doi = "10.1016/j.conbuildmat.2024.137912",
year = "2024",
journal = "Construction and Building Materials",
volume = "447",
pages = "137912",
}
Formatted Citation
J. Gao, C. Wang, J. Li and S. H. Chu, “Data-Driven Rheological-Model for 3D Printable Concrete”, Construction and Building Materials, vol. 447, p. 137912, 2024, doi: 10.1016/j.conbuildmat.2024.137912.
Gao, Jianhao, Chaofeng Wang, Jiaqi Li, and S. H. Chu. “Data-Driven Rheological-Model for 3D Printable Concrete”. Construction and Building Materials 447 (2024): 137912. https://doi.org/10.1016/j.conbuildmat.2024.137912.