Feasibility of Using Low CO2 Concrete Alternatives in Extrusion-Based 3D Concrete Printing (2018-09)¶
, , ,
Contribution - Proceedings of the 1st RILEM International Conference on Concrete and Digital Fabrication, pp. 269-276
Abstract
In conventional concrete, replacing high-volume (more than 45%) of ordinary Portland cement (OPC) by supplementary cementitious materials (SCMs) is not a novel CO2 reduction method, whereas rarely in 3D printable concrete. This study attempts to explore the feasibility of using SCMs in 3D printable concrete. Initially, the existing binder mixes, required fresh properties and a research method of 3D printable concrete are investigated by reviewing the relevant papers. Additionally, the constraints and opportunities of using SCMs in 3D printable concrete are illustrated and summarized. Finally, it has been found that up to 45% of cement can be replaced by a blend of fly ash and silica fume. The essential fresh properties of 3D printable concrete include extrudability, workability, open time, buildability and structural build-up, which are influenced by the binder mix, particle size distribution, water to binder ratio, binder to aggregate ratio, admixture addition, the dosage of reinforced-fibers, etc. On the other hand, there are many limitations to develop SCMs-based 3D printable concrete, such as few relevant studies, a lack of the certificated standard, massive related-parameters and the shortage of common SCMs. For the first three problems, it can be solved with the development of 3D printable concrete. For the last one, calcined clay is one potential alternative for developing sustainable 3D printable concrete in the areas where are in short supply of fly ash and silica fume
¶
11 References
- Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
Large-Scale 3D Printing of Ultra-High-Performance Concrete:
A New Processing Route for Architects and Builders - Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
Cementitious Materials for Construction-Scale 3D Printing:
Laboratory Testing of Fresh Printing Mixture - Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
Mix-Design and Fresh Properties for High-Performance Printing Concrete - Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
Developments in Construction-Scale Additive Manufacturing Processes - Ma Guowei, Li Zhijian, Wang Li (2017-12)
Printable Properties of Cementitious Material Containing Copper-Tailings for Extrusion-Based 3D Printing - Panda Biranchi, Paul Suvash, Lim Jian, Tay Yi et al. (2017-08)
Additive Manufacturing of Geopolymer for Sustainable Built Environment - Paul Suvash, Tay Yi, Panda Biranchi, Tan Ming (2017-08)
Fresh and Hardened Properties of 3D Printable Cementitious Materials for Building and Construction - Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques - Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model - Yuan Qiang, Zhou Dajun, Li Baiyun, Huang Hai et al. (2017-11)
Effect of Mineral Admixtures on the Structural Build-Up of Cement-Paste
72 Citations
- Babajaniniashirvani Vida, Afsari Kereshmeh, McCoy Andrew (2025-12)
Investigating Key Competencies for 3D Concrete Printing in Affordable Housing - Abedi Mohammadmadhi, Waris Muhammad, Alawi Mubarak, Jabri Khalifa et al. (2025-11)
Data-Driven Design of Sustainable LC³ for 3D Printing with Omani Clays - Foulki Rida, Mesoudy Mouad, Cherkaoui Khalid (2025-10)
Numerical and Theoretical Analysis of Pumping and Extrusion in 3D Concrete Printing - Maroszek Marcin, Rudziewicz Magdalena, Hebda Marek (2025-09)
Recycled Components in 3D Concrete Printing Mixes:
A Review - Gerges Isabelle, Farraj Faten, Youssef Nicolas, Antczak Emmanuel et al. (2025-07)
Methodologies to Design Optimum 3D Printable Mortar Mix:
A Review - Álvarez-Fernández Martina, Guerrero-Miguel Diego-José, González-Nicieza Celestino, Prendes-Gero María et al. (2025-06)
Mortars with Mining Tailings Aggregates:
Implications for Additive Manufacturing - Thajeel Marwah, Kopecskó Katalin, Balázs György (2025-04)
Enhancing Printability of 3D Printed Concrete by Using Metakaolin and Silica Fume - Hua Hao, Liu Yizhuo, Hovestadt Ludger, He Siyuan et al. (2025-04)
Digital Nervi:
Performance‐based Design of Lightweight Isostatic Ribbed Slab with 3D Printed Concrete Formwork - Tarhan Yeşim, Tarhan İsmail, Şahin Remzi (2024-12)
Comprehensive Review of Binder Matrices in 3D Printing Construction:
Rheological Perspectives - Jin Willy, Caron Jean-François, Ouellet-Plamondon Claudiane (2024-11)
Minimizing the Carbon Footprint of 3D Printing Concrete:
Leveraging Parametric LCA and Neural Networks Through Multi-Objective-Optimization - Habibi Alireza, Buswell Richard, Osmani Mohamed, Aziminezhad Mohamadmahdi (2024-11)
Sustainability Principles in 3D Concrete Printing:
Analysing Trends, Classifying Strategies, and Future Directions - Jin Willy, Roux Charlotte, Ouellet-Plamondon Claudiane, Caron Jean-François (2024-09)
Life Cycle Assessment of Limestone-Calcined-Clay-Concrete:
Potential for Low-Carbon 3D Printing - Mani Aravindhraj, Sekar Muthu (2024-08)
Non-Destructive Testing Techniques for Investigating Mechanical Property and Porosity-Disparities in Extrusion 3D Printed Concrete - Reddy B., Sameer Sk, Ramesh V., Sriya B. et al. (2024-08)
Sustainable Development of 3D Printable Quaternary Geopolymer Concrete - Dvorkin Leonid, Marchuk Vitaliy, Makarenko Ruslan (2024-08)
Mechanochemical-Activated Fly-Ash Concrete Suitable for 3D Printing - Yan Ruizhen, Meng Fangqi, Ke Guoju, Jia Kerui (2024-08)
Comparative Evaluation of the Applicability of 3D Printing Mortar with Different Waste-Powders - Sadakorn Wannapol, Prasertsuk Santirak, Prasittisopin Lapyote (2024-06)
Improving the Structural Efficiency of Textured Three-Dimensional Concrete Printing Wall by Architectural Design - Taqa Ala, Mohsen Mohamed, Aburumman Mervat, Naji Khalid et al. (2024-05)
Nano-Fly-Ash and Clay for 3D Printing Concrete Buildings:
A Fundamental Study of Rheological, Mechanical and Microstructural Properties - Khan Mehran, McNally Ciaran (2024-05)
Recent Developments on Low-Carbon 3D Printing Concrete:
Revolutionizing Construction Through Innovative Technology - Tran Mien, Ly Duy-Khuong, Nguyen Tan, Tran Nhi (2024-05)
Robust Prediction of Workability Properties for 3D Printing with Steel-Slag-Aggregate Using Bayesian Regularization and Evolution Algorithm - Calabrese Giuseppe, Hidding Arwin, Bier Henriette (2024-04)
Review of Cementless Materials for 3D Printing of On- and Off-Earth Habitats - Dvorkin Leonid, Marchuk Vitaliy, Mróz Katarzyna, Maroszek Marcin et al. (2024-04)
Energy-Efficient Mixtures Suitable for 3D Technologies - Tripathi Avinaya, Nair Sooraj, Chauhan Harshitsinh, Neithalath Narayanan (2024-04)
Print Geometry Alterations and Layer-Staggering to Enhance Mechanical Properties of Plain and Fiber-Reinforced Three-Dimensional-Printed Concrete - Colyn Markus, Zijl Gideon, Babafemi Adewumi (2024-02)
Fresh and Strength Properties of 3D Printable Concrete Mixtures Utilising a High Volume of Sustainable Alternative Binders - Rehman Atta, Kim Ik-Gyeom, Kim Jung-Hoon (2024-01)
Towards Full Automation in 3D Concrete Printing Construction:
Development of an Automated and In-Line Test-Method for In-Situ Assessment of Structural Build-Up and Quality of Concrete - Maitenaz Sébastien, Mesnil Romain, Féraille Adélaïde, Caron Jean-François (2023-12)
Materialising Structural Optimization of Reinforced Concrete Beams Through Digital Fabrication - Chen Yu, Rahmani Hossein, Schlangen Erik, Çopuroğlu Oğuzhan (2023-11)
An Approach to Develop Set-on-Demand 3D Printable Limestone-Calcined-Clay-Based Cementitious Materials Using Calcium-Nitrate - Khan Mehran, McNally Ciaran (2023-11)
A Holistic Review on the Contribution of Civil Engineers for Driving Sustainable Concrete Construction in the Built Environment - Curbach Manfred, Hegger Josef, Bielak Jan, Schmidt Christopher et al. (2023-10)
New Perspectives on Carbon Reinforced Concrete Structures:
Why New Composites Need New Design-Strategies - Beersaerts Glenn, Soete Jeroen, Giels Michiel, Eykens Lies et al. (2023-09)
3D Printing of an Iron-Rich Slag-Based Hybrid Mortar:
A Durable, Sustainable and Cost-Competitive Product? - Fernández Fernando, Jarabo Rocío, Asensio Eloy, Guerrero Ana (2023-09)
Non-Destructive Tests to Evaluate the Self-Healing Capacity for a 3D Printing ECC Material - Mani Aravindhraj, Muthukumar S., Sathyanarayanan K. (2023-08)
Use of Alccofine 1203 as a Sustainable Supplementary Cementitious Material for Printable Concrete - Ma Zongfang, Duan Ming, Liu Chao, Liu Huawei et al. (2023-07)
Better Semantic Segmentation For 3D Printing Concrete Surface Pore Detection - Tu Haidong, Wei Zhenyun, Bahrami Alireza, Kahla Nabil et al. (2023-06)
Recent Advancements and Future Trends in 3D Printing Concrete Using Waste-Materials - Riaz Raja, Usman Muhammad, Ali Ammar, Majid Usama et al. (2023-06)
Inclusive Characterization of 3D Printed Concrete in Additive Manufacturing:
A Detailed Review - Chen Yu, Zhang Yu, He Shan, Liang Xuhui et al. (2023-06)
Improving Structural Build-Up of Limestone-Calcined-Clay-Cement-Pastes by Using Inorganic Additives - Rahmat N., Ali Noorwirdawati, Abdullah Siti, Abdul Hamid Noor et al. (2023-06)
Fresh Properties and Flexural Strength of 3D Printing Sustainable Concrete Containing GGBS as Partial Cement Replacement - Noaimat Yazeed, Chougan Mehdi, Kheetan Mazen, Mandhari Othman et al. (2023-04)
3D Printing of Limestone-Calcined-Clay-Cement:
A Review of Its Potential Implementation in the Construction-Industry - Zhao Yasong, Gao Yangyunzhi, Chen Gaofeng, Li Shujun et al. (2023-04)
Development of Low-Carbon Materials from GGBS and Clay-Brick-Powder for 3D Concrete Printing - Cui Weijiu, Wang Tianheng, Chen Xu, Shen Wenkai et al. (2023-03)
Study of 3D Printed Concrete with Low-Carbon Cementitious Materials Based on Its Rheological Properties and Mechanical Performances - Ibrahim Kamoru, Zijl Gideon, Babafemi Adewumi (2023-03)
Influence of Limestone-Calcined-Clay-Cement on Properties of 3D Printed Concrete for Sustainable Construction - Beersaerts Glenn, Hertel Tobias, Lucas Sandra, Pontikes Yiannis (2023-02)
Promoting the Use of Fe-Rich Slag in Construction:
Development of a Hybrid Binder for 3D Printing - Ahmed Ghafur (2023-01)
A Review of 3D Concrete Printing:
Materials and Process Characterization, Economic Considerations and Environmental Sustainability - Lu Bing, Li Hongliang, Li Mingyang, Wong Teck et al. (2022-11)
Mechanism and Design of Fluid Catalytic Cracking Ash-Blended Cementitious Composites for High-Performance Printing - Liu Qiang, Jiang Quan, Huang Mojia, Xin Jie et al. (2022-10)
The Fresh and Hardened Properties of 3D Printing Cement-Base Materials with Self-Cleaning Nano-TiO2:
An Exploratory Study - Chen Yu, Toosumran Nuttapon, Chehab Noura, Spanjers Henri et al. (2022-10)
Feasibility Study of Using Desalination-Brine to Control the Stiffness and Early-Age Hydration of 3D Printable Cementitious Materials - Ahmed Ghafur, Askandar Nasih, Jumaa Ghazi (2022-07)
A Review of Large-Scale 3DCP:
Material-Characteristics, Mix-Design, Printing-Process, and Reinforcement-Strategies - Reißig Silvia, Nerella Venkatesh, Mechtcherine Viktor (2022-06)
Material-Design and Rheological Behavior of Sustainable Cement-Based Materials in the Context of 3D Printing - Zhang Xinyue, Cui Weijiu, Qu Chengping, Wang Sheng et al. (2022-04)
Discussion on Key Problems of 3D Printing Concrete in Coastal Environment - Chen Yu, Chang Ze, He Shan, Çopuroğlu Oğuzhan et al. (2022-04)
Effect of Curing Methods During a Long Time-Gap Between Two Printing Sessions on the Inter-Layer Bonding of 3D Printed Cementitious Materials - Guamán-Rivera Robert, Martínez-Rocamora Alejandro, García-Alvarado Rodrigo, Muñoz-Sanguinetti Claudia et al. (2022-02)
Recent Developments and Challenges of 3D Printed Construction:
A Review of Research Fronts - Boscaro Federica, Quadranti Elia, Wangler Timothy, Mantellato Sara et al. (2022-02)
Eco-Friendly, Set-on-Demand Digital Concrete - Bakar Muhammad, Saude Nasuha, Ibrahim Mustaffa, Ismail Nur (2022-01)
Additive Manufacturing:
A Review of Current 3D Concrete Printing on Materials, Methods, Applications, Properties and Challenges - Tao Yaxin, Lesage Karel, Tittelboom Kim, Yuan Yong et al. (2021-11)
Influence of Substrate-Surface-Roughness and Moisture-Content on Tensile Adhesion Performance of 3D Printable Concrete - Chen Yu, He Shan, Gan Yidong, Çopuroğlu Oğuzhan et al. (2021-11)
A Review of Printing-Strategies, Sustainable Cementitious Materials and Characterization Methods in the Context of Extrusion-Based 3D Concrete Printing - Chen Yu, He Shan, Zhang Yu, Wan Zhi et al. (2021-08)
3D Printing of Calcined-Clay-Limestone-Based Cementitious Materials - Guimarães Ana, Delgado João, Lucas Sandra (2021-07)
Advanced Manufacturing in Civil Engineering - Geetha S., Selvakumar M., Lakshmi S. (2021-07)
3D Concrete Printing Matrix Reinforced with Geogrid - Bhattacherjee Shantanu, Basavaraj Anusha, Rahul Attupurathu, Santhanam Manu et al. (2021-06)
Sustainable Materials for 3D Concrete Printing - Zhang Chao, Nerella Venkatesh, Krishna Anurag, Wang Shen et al. (2021-06)
Mix-Design Concepts for 3D Printable Concrete:
A Review - Salman Nazar, Ma Guowei, Ijaz Nauman, Wang Li (2021-04)
Importance and Potential of Cellulosic Materials and Derivatives in Extrusion-Based 3D Concrete Printing:
Prospects and Challenges - Schuldt Steven, Jagoda Jeneé, Hoisington Andrew, Delorit Justin (2021-03)
A Systematic Review and Analysis of the Viability of 3D Printed Construction in Remote Environments - Chen Yu, Çopuroğlu Oğuzhan, Rodríguez Claudia, Filho Fernando et al. (2021-02)
Characterization of Air-Void Systems in 3D Printed Cementitious Materials Using Optical Image Scanning and X-Ray Computed Tomography - Krishnaraja A., Guru K. (2021-02)
3D Printing Concrete:
A Review - Hou Shaodan, Duan Zhenhua, Xiao Jianzhuang, Ye Jun (2020-12)
A Review of 3D Printed Concrete:
Performance-Requirements, Testing Measurements and Mix-Design - Chen Yu, Jansen Koen, Zhang Hongzhi, Rodríguez Claudia et al. (2020-07)
Effect of Printing-Parameters on Inter-Layer Bond Strength of 3D Printed Limestone-Calcined-Clay-Based Cementitious Materials:
An Experimental and Numerical Study - Beersaerts Glenn, Lucas Sandra, Pontikes Yiannis (2020-07)
An Fe-Rich Slag-Based Mortar for 3D Printing - Chen Yu, Rodríguez Claudia, Li Zhenming, Chen Boyu et al. (2020-07)
Effect of Different Grade Levels of Calcined Clays on Fresh and Hardened Properties of Ternary-Blended Cementitious Materials for 3D Printing - Chen Yu, Figueiredo Stefan, Li Zhenming, Chang Ze et al. (2020-03)
Improving Printability of Limestone-Calcined-Clay-Based Cementitious Materials by Using Viscosity-Modifying Admixture - Hamidi Fatemeh, Aslani Farhad (2019-05)
Additive Manufacturing of Cementitious Composites:
Materials, Methods, Potentials, and Challenge - Chen Yu, Li Zhenming, Figueiredo Stefan, Çopuroğlu Oğuzhan et al. (2019-04)
Limestone and Calcined-Clay-Based Sustainable Cementitious Materials for 3D Concrete Printing:
A Fundamental Study of Extrudability and Early-Age Strength Development - Chen Yu, Figueiredo Stefan, Yalçınkaya Çağlar, Çopuroğlu Oğuzhan et al. (2019-04)
The Effect of Viscosity-Modifying Admixture on the Extrudability of Limestone and Calcined-Clay-Based Cementitious Material for Extrusion-Based 3D Concrete Printing
BibTeX
@inproceedings{chen_veer_copu_schl.2019.FoULCCAiEB3CP,
author = "Yu Chen and Frederic Veer and Oğuzhan Çopuroğlu and Erik Schlangen",
title = "Feasibility of Using Low CO2 Concrete Alternatives in Extrusion-Based 3D Concrete Printing",
doi = "10.1007/978-3-319-99519-9_25",
year = "2019",
volume = "19",
pages = "269--276",
booktitle = "Proceedings of the 1st RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2018",
editor = "Timothy Paul Wangler and Robert Johann Flatt",
}
Formatted Citation
Y. Chen, F. Veer, O. Çopuroğlu and E. Schlangen, “Feasibility of Using Low CO2 Concrete Alternatives in Extrusion-Based 3D Concrete Printing”, in Proceedings of the 1st RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2018, 2019, vol. 19, pp. 269–276. doi: 10.1007/978-3-319-99519-9_25.
Chen, Yu, Frederic Veer, Oğuzhan Çopuroğlu, and Erik Schlangen. “Feasibility of Using Low CO2 Concrete Alternatives in Extrusion-Based 3D Concrete Printing”. In Proceedings of the 1st RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2018, edited by Timothy Paul Wangler and Robert Johann Flatt, 19:269–76, 2019. https://doi.org/10.1007/978-3-319-99519-9_25.