Skip to content

Predictive Modeling for Compressive Strength of 3D Printed Fiber-Reinforced Concrete Using Machine Learning Algorithms (2023-11)

10.1016/j.cscm.2023.e02728

Alyami Mana,  Khan Majid, Fawad Muhammad, Nawahz R., Hammad Ahmed, Najeh Taoufik, Gamil Yaser
Journal Article - Case Studies in Construction Materials, No. e02728

Abstract

Three-dimensional (3D) printing in the construction industry is growing rapidly due to its inherent advantages, including intricate geometries, reduced waste, accelerated construction, cost-effectiveness, eco-friendliness, and improved safety. However, optimizing the mixture composition for 3D-printed concrete remains a formidable task, encompassing multiple variables and requiring a comprehensive trial-and-error experimentation process. Accordingly, this study used seven machine learning (ML) algorithms, including support vector regression (SVR), decision tree (DT), SVR-Bagging, SVR-Boosting, random forest (RF), gradient boosting (GB), and gene expression programming (GEP) for forecasting the compressive strength (CS) of 3D printed fiber-reinforced concrete (3DP-FRC). For model development, 299 data points were collected from experimental studies and split into two portions: 70% for model training and 30% for model validation. Various statistical metrics were employed to examine the accuracy and generalizability of the established models. The DT, RF, GB, and GEP models demonstrated higher accuracy in the validation set, achieving correlation (R) values of 0.987, 0.986, 0.986, and 0.98, respectively. The DT, RF, GB, and GEP models exhibited mean absolute error (MAE) scores of 4.644, 3.989, 3.90, and 5.691, respectively. Furthermore, the combination of SVR with boosting and bagging techniques slightly improved the accuracy compared to the individual SVR model. Additionally, the SHapley Additive exPlanations (SHAP) approach unveils the proportional significance of parameters in influencing the CS of 3DP-FRC. The SHAP technique revealed that water, silica fume, superplasticizer, sand content, and loading directions are the dominant parameters in estimating the CS of 3DP-FRC. The SHAP local interpretability unveils the intrinsic relationship between diverse input variables and their impacts on the strength of 3DP-FRC. The SHAP interpretability offers significant insights into the optimum mix proportion of 3DP-FRC.

52 References

  1. Ali Ammar, Riaz Raja, Malik Umair, Abbas Syed et al. (2023-06)
    Machine-Learning-Based Predictive-Model for Tensile and Flexural Strength of 3D Printed Concrete
  2. Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2020-10)
    Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction
  3. Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2021-02)
    Fiber-Orientation Effects on Ultra-High-Performance Concrete Formed by 3D Printing
  4. Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Khayat Kamal et al. (2021-10)
    Digital Fabrication of Eco-Friendly Ultra-High-Performance Fiber-Reinforced Concrete
  5. Bai Gang, Wang Li, Ma Guowei, Sanjayan Jay et al. (2021-03)
    3D Printing Eco-Friendly Concrete Containing Under-Utilised and Waste Solids as Aggregates
  6. Cesaretti Giovanni, Dini Enrico, Kestelier Xavier, Colla Valentina et al. (2013-08)
    Building Components for an Outpost on the Lunar Soil by Means of a Novel 3D Printing Technology
  7. Chen Yu, He Shan, Zhang Yu, Wan Zhi et al. (2021-08)
    3D Printing of Calcined-Clay-Limestone-Based Cementitious Materials
  8. Chen Mingxu, Yang Lei, Zheng Yan, Li Laibo et al. (2021-01)
    Rheological Behaviors and Structure Build-Up of 3D Printed Polypropylene- and Polyvinyl-Alcohol-Fiber-Reinforced Calcium-Sulphoaluminate-Cement Composites
  9. Chu Shaohua, Li Leo, Kwan Albert (2020-09)
    Development of Extrudable High-Strength Fiber-Reinforced Concrete Incorporating Nano-Calcium-Carbonate
  10. Ding Tao, Xiao Jianzhuang, Zou Shuai, Zhou Xinji (2020-08)
    Anisotropic Behavior in Bending of 3D Printed Concrete Reinforced with Fibers
  11. Dobrzanski James, Buswell Richard, Cavalaro Sergio, Kinnell Peter et al. (2021-09)
    Milling a Cement-Based 3D Printable Mortar in Its Green State Using a Ball-Nosed Cutter
  12. Feng Peng, Meng Xinmiao, Chen Jian-Fei, Ye Lieping (2015-06)
    Mechanical Properties of Structures 3D Printed with Cementitious Powders
  13. Ghasemi Alireza, Naser Mohannad (2023-07)
    Tailoring 3D Printed Concrete Through Explainable Artificial Intelligence
  14. Gomaa Mohamed, Jabi Wassim, Soebarto Veronica, Xie Yi (2022-01)
    Digital Manufacturing for Earth Construction:
    A Critical Review
  15. Hambach Manuel, Möller Hendrik, Neumann Thomas, Volkmer Dirk (2016-08)
    Portland-Cement-Paste with Aligned Carbon-Fibers Exhibiting Exceptionally High Flexural Strength (>100 MPa)
  16. Izadgoshasb Hamed, Kandiri Amirreza, Shakor Pshtiwan, Laghi Vittoria et al. (2021-11)
    Predicting Compressive Strength of 3D Printed Mortar in Structural Members Using Machine Learning
  17. Khoshnevis Behrokh, Dutton Rosanne (1998-01)
    Innovative Rapid Prototyping Process Makes Large-Sized, Smooth-Surfaced Complex Shapes in a Wide Variety of Materials
  18. Kreiger Eric, Kreiger Megan, Case Michael (2019-04)
    Development of the Construction Processes for Reinforced Additively Constructed Concrete
  19. Li Zhijian, Wang Li, Ma Guowei (2020-01)
    Mechanical Improvement of Continuous Steel-Micro-Cable-Reinforced Geopolymer Composites for 3D Printing Subjected to Different Loading Conditions
  20. Li Leo, Xiao Bofeng, Fang Z., Xiong Z. et al. (2020-11)
    Feasibility of Glass-Basalt Fiber-Reinforced Seawater Coral Sand Mortar for 3D Printing
  21. Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
    Developments in Construction-Scale Additive Manufacturing Processes
  22. Liu Chao, Zhang Rongfei, Liu Huawei, He Chunhui et al. (2021-11)
    Analysis of the Mechanical Performance and Damage Mechanism for 3D Printed Concrete Based on Pore-Structure
  23. Ma Guowei, Li Zhijian, Wang Li, Wang Fang et al. (2019-01)
    Mechanical Anisotropy of Aligned Fiber-Reinforced Composite for Extrusion-Based 3D Printing
  24. Marchment Taylor, Sanjayan Jay (2019-10)
    Mesh Reinforcing Method for 3D Concrete Printing
  25. Mechtcherine Viktor, Grafe Jasmin, Nerella Venkatesh, Spaniol Erik et al. (2018-05)
    3D Printed Steel-Reinforcement for Digital Concrete Construction:
    Manufacture, Mechanical Properties and Bond Behavior
  26. Mechtcherine Viktor, Nerella Venkatesh, Will Frank, Näther Mathias et al. (2019-08)
    Large-Scale Digital Concrete Construction:
    CONPrint3D Concept for On-Site, Monolithic 3D Printing
  27. Nerella Venkatesh, Mechtcherine Viktor (2019-02)
    Studying the Printability of Fresh Concrete for Formwork-Free Concrete Onsite 3D Printing Technology (CONPrint3D)
  28. Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
    Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material
  29. Pham Luong, Lin Xiaoshan, Gravina R., Tran Jonathan (2019-12)
    Influence of PVA- and PP-Fibers at Different Volume Fractions on Mechanical Properties of 3D Printed Concrete
  30. Pham Luong, Tran Jonathan, Sanjayan Jay (2020-04)
    Steel-Fiber-Reinforced 3D Printed Concrete:
    Influence of Fiber Sizes on Mechanical Performance
  31. Putten Jolien, Rahul Attupurathu, Schutter Geert, Tittelboom Kim (2021-08)
    Development of 3D Printable Cementitious Composites with the Incorporation of Polypropylene Fibers
  32. Sakin Mehmet, Kiroglu Yusuf (2017-10)
    3D Printing of Buildings:
    Construction of the Sustainable Houses of the Future by BIM
  33. Singh Amardeep, Liu Qiong, Xiao Jianzhuang, Lyu Qifeng (2022-02)
    Mechanical and Macrostructural Properties of 3D Printed Concrete Dosed with Steel-Fibers under Different Loading-Direction
  34. Sun Xiaoyan, Zhou Jiawei, Wang Qun, Shi Jiangpeng et al. (2021-11)
    PVA-Fiber-Reinforced High-Strength Cementitious Composite for 3D Printing:
    Mechanical Properties and Durability
  35. Uddin Md, Ye Junhong, Deng Boyu, Li Lingzhi et al. (2023-04)
    Interpretable Machine Learning for Predicting the Strength of 3D Printed Fiber-Reinforced Concrete
  36. Wangler Timothy, Roussel Nicolas, Bos Freek, Salet Theo et al. (2019-06)
    Digital Concrete:
    A Review
  37. Weng Yiwei, Li Mingyang, Zhang Dong, Tan Ming et al. (2021-02)
    Investigation of Inter-Layer Adhesion of 3D Printable Cementitious Material from the Aspect of Printing-Process
  38. Wu Peng, Wang Jun, Wang Xiangyu (2016-04)
    A Critical Review of the Use of 3D Printing in the Construction Industry
  39. Xiao Jianzhuang, Chen Zixuan, Ding Tao, Zou Shuai (2021-10)
    Bending Behavior of Steel-Cable-Reinforced 3D Printed Concrete in the Direction Perpendicular to the Interfaces
  40. Xiao Jianzhuang, Han Nv, Zhang Lihai, Zou Shuai (2021-05)
    Mechanical and Microstructural Evolution of 3D Printed Concrete with Polyethylene-Fiber and Recycled Sand at Elevated Temperatures
  41. Xiao Jianzhuang, Zou Shuai, Ding Tao, Duan Zhenhua et al. (2021-08)
    Fiber-Reinforced Mortar with 100% Recycled Fine Aggregates:
    A Cleaner Perspective on 3D Printing
  42. Yang Yekai, Wu Chengqing, Liu Zhongxian, Wang Hailiang et al. (2021-10)
    Mechanical Anisotropy of Ultra-High-Performance Fiber-Reinforced Concrete for 3D Printing
  43. Yang Yekai, Wu Chengqing, Liu Zhongxian, Zhang Hai (2021-12)
    3D Printing Ultra-High-Performance Fiber-Reinforced Concrete under Triaxial Confining Loads
  44. Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-02)
    Effect of Polyethylene-Fiber Content on Workability and Mechanical-Anisotropic Properties of 3D Printed Ultra-High-Ductile Concrete
  45. Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-01)
    Fresh and Anisotropic-Mechanical Properties of 3D Printable Ultra-High-Ductile Concrete with Crumb-Rubber
  46. Yu Jing, Leung Christopher (2018-09)
    Impact of 3D Printing-Direction on Mechanical Performance of Strain-Hardening Cementitious Composite (SHCC)
  47. Yu Kequan, McGee Wesley, Ng Tsz, Zhu He et al. (2021-02)
    3D Printable Engineered Cementitious Composites:
    Fresh and Hardened Properties
  48. Zareiyan Babak, Khoshnevis Behrokh (2017-06)
    Inter-Layer Adhesion and Strength of Structures in Contour Crafting:
    Effects of Aggregate-Size, Extrusion-Rate, and Layer-Thickness
  49. Zhang Yifan, Aslani Farhad (2021-08)
    Development of Fiber-Reinforced Engineered Cementitious Composite Using Polyvinyl-Alcohol-Fiber and Activated Carbon-Powder for 3D Concrete Printing
  50. Zhang Jingchuan, Wang Jialiang, Dong Sufen, Yu Xun et al. (2019-07)
    A Review of the Current Progress and Application of 3D Printed Concrete
  51. Zhou Yiyi, Jiang Dan, Sharma Rahul, Xie Yi et al. (2022-11)
    Enhancement of 3D Printed Cementitious Composite by Short Fibers:
    A Review
  52. Zhu Binrong, Pan Jinlong, Nematollahi Behzad, Zhou Zhenxin et al. (2019-07)
    Development of 3D Printable Engineered Cementitious Composites with Ultra-High Tensile Ductility for Digital Construction

17 Citations

  1. Abbas Yassir, Alsaif Abdulaziz (2025-11)
    Explainable Data-Driven Modeling for Optimized Mix Design of 3D-Printed Concrete:
    Interpreting Nonlinear Synergies Among Binder Components and Proportions
  2. Albostami Asad, Mohammad Malek, Ismael Bashar, Hamd Rwayda (2025-10)
    Optimized Strength Predictions for 3D Printed Fiber-Reinforced Concrete:
    Machine Learning-Driven Insights
  3. Chen Wenguang, Liang Long, Ye Junhong, Liu Lingfei et al. (2025-09)
    Machine Learning-Enabled Performance-Based Design of Three-Dimensional Printed Engineered Cementitious Composites
  4. Liu Shijie, Liu Tong, Alqurashi Muwaffaq, Abdou Elabbasy Ahmed et al. (2025-09)
    Advancing 3D-Printed Fiber-Reinforced Concrete for Sustainable Construction:
    A Comparative Optimization Based Study of Hybrid Machine Intelligence Models for Predicting Mechanical Strength and CO₂ Emissions
  5. Zafar Muhammad, Javadnejad Farid, Hojati Maryam (2025-07)
    Optimizing Rheological Properties of 3D Printed Cementitious Materials via Ensemble Machine Learning
  6. Khodadadi Nima, Roghani Hossein, Caso Francisco, Kenawy El‐Sayed et al. (2025-06)
    Machine Learning Approach for the Flexural Strength of 3D‐Printed Fiber‐reinforced Concrete Based on the Meta‐heuristic Algorithm
  7. Alizamir Meysam, Kim Sungwon, Ikram Rana, Ahmed Kaywan et al. (2025-06)
    A Reliable Hybrid Extreme Learning Machine-Metaheuristic Framework for Enhanced Strength Prediction of 3D-Printed Fiber-Reinforced Concrete
  8. Geng Songyuan, Cheng Boyuan, Long Wujian, Luo Qiling et al. (2025-05)
    Co-Driven Physics and Machine Learning for Intelligent Control in High-Precision 3D Concrete Printing
  9. Asif Usama (2025-05)
    Comparative Analysis of Evolutionary Computational Methods for Predicting Mechanical Properties of Fiber-Reinforced 3D Printed Concrete
  10. Banijamali Kasra, Dempsey Mary, Chen Jianhua, Kazemian Ali (2025-02)
    Machine Learning Approach to Predict the Early-Age Flexural Strength of Sensor-Embedded 3D-Printed Structures
  11. Zhang Yonghong, Cui Suping, Yang Bohao, Wang Xinxin et al. (2025-01)
    Research on 3D Printing Concrete Mechanical Properties-Prediction-Model Based on Machine-Learning
  12. Lori Ali, Mehrali Mehdi (2025-01)
    Filament-Geometry-Control of Printable Geopolymer Using Experimental and Data-Driven Approaches
  13. Mousavi Moein, Bengar Habib, Mousavi Fateme, Mahdavinia Pooneh et al. (2024-12)
    Inter-Layer Bond Strength Prediction of 3D Printable Concrete Using Artificial Neural Network:
    Experimental and Modeling Study
  14. Khan Mirza, Ahmed Aayzaz, Ali Tariq, Qureshi Muhammad et al. (2024-12)
    Comprehensive Review of 3D Printed Concrete, Life Cycle Assessment, AI and ML Models:
    Materials, Engineered Properties and Techniques for Additive Manufacturing
  15. Arif Muhammad, Jan Faizullah, Rezzoug Aïssa, Afridi Muhammad et al. (2024-11)
    Data-Driven Models for Predicting Compressive Strength of 3D Printed Fiber-Reinforced Concrete Using Interpretable Machine Learning Algorithms
  16. Rehman Saif, Riaz Raja, Usman Muhammad, Kim In-Ho (2024-08)
    Augmented Data-Driven Approach Towards 3D Printed Concrete Mix Prediction
  17. Alyami Mana, Khan Majid, Javed Muhammad, Ali Mujahid et al. (2023-12)
    Application of Metaheuristic Optimization Algorithms in Predicting the Compressive Strength of 3D Printed Fiber-Reinforced Concrete

BibTeX
@article{alya_khan_fawa_nawa.2023.PMfCSo3PFRCUMLA,
  author            = "Mana Alyami and Majid Khan and Muhammad Fawad and R. Nawahz and Ahmed W. A. Hammad and Taoufik Najeh and Yaser Gamil",
  title             = "Predictive Modeling for Compressive Strength of 3D Printed Fiber-Reinforced Concrete Using Machine Learning Algorithms",
  doi               = "10.1016/j.cscm.2023.e02728",
  year              = "2023",
  journal           = "Case Studies in Construction Materials",
  pages             = "e02728",
}
Formatted Citation

M. Alyami, “Predictive Modeling for Compressive Strength of 3D Printed Fiber-Reinforced Concrete Using Machine Learning Algorithms”, Case Studies in Construction Materials, p. e02728, 2023, doi: 10.1016/j.cscm.2023.e02728.

Alyami, Mana, Majid Khan, Muhammad Fawad, R. Nawahz, Ahmed W. A. Hammad, Taoufik Najeh, and Yaser Gamil. “Predictive Modeling for Compressive Strength of 3D Printed Fiber-Reinforced Concrete Using Machine Learning Algorithms”. Case Studies in Construction Materials, 2023, e02728. https://doi.org/10.1016/j.cscm.2023.e02728.