Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry (2022-11)¶
,
Journal Article - Structures, Vol. 46, pp. 725-749
Abstract
Digital fabrication is the revolution in construction industries, enabling the design possibility of optimum and complex structural elements with mass customization and minimal material utilization. Topology optimization and digital fabrication are interdependent. The utilization of digital fabrication in topology optimization ensures the optimality of topology optimized structure and vice versa. The combination of digital fabrication and topology optimization enables the generation of lightweight structures with low material consumption. The complex topology optimized structure can be fabricated using digital fabrication. However, the structural efficacy of digitally fabricated structures is low. The optimal selection of reinforcement, assembly, and formwork helps to increase the structural efficacy of digitally fabricated structures. The authors, in this review, provide an overview and outlook of different digital fabrication techniques and their potential. Moreover, it highlights the optimal selection of digital fabrication techniques for manufacturing topology-optimized structures without manufacturing-driven constraints.
¶
93 References
- Agustí-Juan Isolda, Habert Guillaume (2016-11)
Environmental Design Guidelines for Digital Fabrication - Anton Ana-Maria, Bedarf Patrick, Yoo Angela, Dillenburger Benjamin et al. (2020-09)
Concrete Choreography:
Prefabrication of 3D Printed Columns - Anton Ana-Maria, Reiter Lex, Wangler Timothy, Frangez Valens et al. (2020-12)
A 3D Concrete Printing Prefabrication Platform for Bespoke Columns - Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2020-10)
Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction - Asprone Domenico, Auricchio Ferdinando, Menna Costantino, Mercuri Valentina (2018-03)
3D Printing of Reinforced Concrete Elements:
Technology and Design Approach - Assaad Joseph, Yassin Abdallah, Sakka Fatima, Hamzeh Farook (2020-05)
A Modular Approach for Steel Reinforcing of 3D Printed Concrete:
Preliminary Study - Baz Bilal, Aouad Georges, Leblond Philippe, Mansouri Omar et al. (2020-05)
Mechanical Assessment of Concrete:
Steel Bonding in 3D Printed Elements - Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Breseghello Luca, Sanin Sandro, Naboni Roberto (2021-04)
Tool-Path Simulation, Design and Manipulation in Robotic 3D Concrete Printing - Burger Joris, Lloret-Fritschi Ena, Scotto Fabio, Demoulin Thibault et al. (2020-04)
Eggshell:
Ultra-Thin Three-Dimensional Printed Formwork for Concrete Structures - Burger Joris, Lloret-Fritschi Ena, Taha Nizar, Scotto Fabio et al. (2020-07)
Design and Fabrication of a Non-Standard, Structural Concrete Column Using Eggshell:
Ultra-Thin, 3D Printed Formwork - Chen Yu, Figueiredo Stefan, Yalçınkaya Çağlar, Çopuroğlu Oğuzhan et al. (2019-04)
The Effect of Viscosity-Modifying Admixture on the Extrudability of Limestone and Calcined-Clay-Based Cementitious Material for Extrusion-Based 3D Concrete Printing - Choi Myoungsung, Roussel Nicolas, Kim Youngjin, Kim Jinkeun (2013-01)
Lubrication-Layer Properties During Concrete Pumping - Claßen Martin, Ungermann Jan, Sharma Rahul (2020-05)
Additive Manufacturing of Reinforced Concrete:
Development of a 3D Printing Technology for Cementitious Composites with Metallic Reinforcement - Ding Tao, Xiao Jianzhuang, Zou Shuai, Zhou Xinji (2020-08)
Anisotropic Behavior in Bending of 3D Printed Concrete Reinforced with Fibers - Gaudillière-Jami Nadja, Duballet Romain, Bouyssou Charles, Mallet Alban et al. (2019-02)
Building Applications Using Lost Formworks Obtained Through Large-Scale Additive Manufacturing of Ultra-High-Performance Concrete - Gaudillière-Jami Nadja, Duballet Romain, Bouyssou Charles, Mallet Alban et al. (2018-09)
Large-Scale Additive Manufacturing of Ultra-High-Performance Concrete of Integrated Formwork for Truss-Shaped Pillars - Gebhard Lukas, Mata-Falcón Jaime, Anton Ana-Maria, Dillenburger Benjamin et al. (2021-04)
Structural Behavior of 3D Printed Concrete Beams with Various Reinforcement-Strategies - Ghaffar Seyed, Corker Jorge, Fan Mizi (2018-05)
Additive Manufacturing Technology and Its Implementation in Construction as an Eco-Innovative Solution - Gomaa Mohamed, Jabi Wassim, Veliz-Reyes Alejandro, Soebarto Veronica (2021-01)
3D Printing System for Earth-Based Construction:
Case Study of Cob - Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
Large-Scale 3D Printing of Ultra-High-Performance Concrete:
A New Processing Route for Architects and Builders - Hack Norman, Dörfler Kathrin, Walzer Alexander, Wangler Timothy et al. (2020-03)
Structural Stay-in-Place Formwork for Robotic In-Situ Fabrication of Non-Standard Concrete Structures:
A Real-Scale Architectural Demonstrator - Hack Norman, Lauer Willi (2014-04)
Mesh Mould:
Robotically Fabricated Spatial Meshes as Reinforced Concrete Formwork - Hansemann Georg, Schmid Robert, Holzinger Christoph, Tapley Joshua et al. (2020-09)
Additive Fabrication of Concrete Elements by Robots:
Lightweight Concrete Ceiling - He Lewei, Chow Wai, Li Hua (2020-06)
Effects of Inter-Layer Notch and Shear Stress on Inter-Layer Strength of 3D Printed Cement-Paste - He Lewei, Tan Jolyn, Chow Wai, Li Hua et al. (2021-11)
Design of Novel Nozzles for Higher Inter-Layer Strength of 3D Printed Cement-Paste - Heras Murica Daniel, Genedy Moneeb, Taha Mahmoud (2020-09)
Examining the Significance of Infill-Printing-Pattern on the Anisotropy of 3D Printed Concrete - Ingaglio Joseph, Fox John, Naito Clay, Bocchini Paolo (2019-02)
Material-Characteristics of Binder-Jet 3D Printed Hydrated CSA Cement with the Addition of Fine Aggregates - Jipa Mihail-Andrei, Giacomarra Federico, Giesecke Rena, Chousou Georgia et al. (2019-06)
3D Printed Formwork for Bespoke Concrete Stairs - Khoshnevis Behrokh (2003-11)
Automated Construction by Contour Crafting:
Related Robotics and Information Technologies - Khoshnevis Behrokh, Hwang Dooil, Yao Ke, Yeh Zhenghao (2006-05)
Mega-Scale Fabrication by Contour Crafting - Khoshnevis Behrokh, Russell Richard, Kwon Hongkyu, Bukkapatnam Satish (2001-09)
Crafting Large Prototypes - Kloft Harald, Krauss Hans-Werner, Hack Norman, Herrmann Eric et al. (2020-05)
Influence of Process Parameters on the Inter-Layer Bond Strength of Concrete Elements Additive Manufactured by Shotcrete 3D Printing - Kontovourkis Odysseas, Tryfonos George (2019-11)
Robotic 3D Clay Printing of Prefabricated Non-Conventional Wall Components Based on a Parametric-Integrated Design - Kristombu Baduge Shanaka, Navaratnam Satheeskumar, Zidan Yousef, McCormack Tom et al. (2021-01)
Improving Performance of Additive Manufactured Concrete:
A Review on Material Mix-Design, Processing, Inter-Layer Bonding, and Reinforcing-Methods - Kruger Jacques, Zijl Gideon (2020-10)
A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication - Le H., Kadri Hadj, Aggoun Salima, Vierendeels Jan et al. (2015-01)
Effect of Lubrication-Layer on Velocity-Profile of Concrete in a Pumping Pipe - Lesovik Valeriy, Fediuk Roman, Amran Mugahed, Alaskhanov Arbi et al. (2021-12)
3D Printed Mortars with Combined Steel and Polypropylene Fibers - Li Zhijian, Wang Li, Ma Guowei (2020-01)
Mechanical Improvement of Continuous Steel-Micro-Cable-Reinforced Geopolymer Composites for 3D Printing Subjected to Different Loading Conditions - Lim Sungwoo, Buswell Richard, Le Thanh, Wackrow Rene et al. (2011-07)
Development of a Viable Concrete Printing Process - Lindemann Hendrik, Gerbers Roman, Ibrahim Serhat, Dietrich Franz et al. (2018-09)
Development of a Shotcrete 3D Printing (SC3DP) Technology for Additive Manufacturing of Reinforced Freeform Concrete Structures - Liu Junli, Li Shuai, Fox Kate, Tran Jonathan (2021-12)
3D Concrete Printing of Bio-Inspired Bouligand Structure:
A Study on Impact-Resistance - Liu Zhixin, Li Mingyang, Tay Yi, Weng Yiwei et al. (2020-04)
Rotation-Nozzle and Numerical Simulation of Mass-Distribution at Corners in 3D Cementitious Material-Printing - Lloret-Fritschi Ena, Reiter Lex, Wangler Timothy, Gramazio Fabio et al. (2017-03)
Smart Dynamic Casting:
Slipforming with Flexible Formwork - Lloret-Fritschi Ena, Scotto Fabio, Gramazio Fabio, Kohler Matthias et al. (2018-09)
Challenges of Real-Scale Production with Smart Dynamic Casting - Lloret-Fritschi Ena, Shahab Amir, Linus Mettler, Flatt Robert et al. (2014-03)
Complex Concrete Structures:
Merging Existing Casting Techniques with Digital Fabrication - Lloret-Fritschi Ena, Wangler Timothy, Gebhard Lukas, Mata-Falcón Jaime et al. (2020-05)
From Smart Dynamic Casting to a Growing Family of Digital Casting Systems - Lowke Dirk, Dini Enrico, Perrot Arnaud, Weger Daniel et al. (2018-07)
Particle-Bed 3D Printing in Concrete Construction:
Possibilities and Challenges - Lowke Dirk, Talke Daniel, Mai (née Dressler) Inka, Weger Daniel et al. (2020-05)
Particle-Bed 3D Printing by Selective Cement-Activation:
Applications, Material and Process Technology - Marchment Taylor, Sanjayan Jay (2019-10)
Mesh Reinforcing Method for 3D Concrete Printing - Marchment Taylor, Sanjayan Jay, Nematollahi Behzad, Xia Ming (2019-02)
Inter-Layer Strength of 3D Printed Concrete - Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification - Mechtcherine Viktor, Nerella Venkatesh, Will Frank, Näther Mathias et al. (2019-08)
Large-Scale Digital Concrete Construction:
CONPrint3D Concept for On-Site, Monolithic 3D Printing - Menna Costantino, Mata-Falcón Jaime, Bos Freek, Vantyghem Gieljan et al. (2020-04)
Opportunities and Challenges for Structural Engineering of Digitally Fabricated Concrete - Naboni Roberto, Breseghello Luca, Sanin Sandro (2022-09)
Environment-Aware 3D Concrete Printing through Robot-Vision - Nair Sooraj, Alghamdi Hussam, Arora Aashay, Mehdipour Iman et al. (2019-01)
Linking Fresh Paste Microstructure, Rheology and Extrusion-Characteristics of Cementitious Binders for 3D Printing - Nair Sooraj, Panda Subhashree, Santhanam Manu, Sant Gaurav et al. (2020-05)
A Critical Examination of the Influence of Material-Characteristics and Extruder-Geometry on 3D Printing of Cementitious Binders - Nematollahi Behzad, Vijay Praful, Sanjayan Jay, Nazari Ali et al. (2018-11)
Effect of Polypropylene Fiber Addition on Properties of Geopolymers Made by 3D Printing for Digital Construction - Nerella Venkatesh, Hempel Simone, Mechtcherine Viktor (2019-02)
Effects of Layer-Interface Properties on Mechanical Performance of Concrete Elements Produced by Extrusion-Based 3D Printing - Neudecker Stefan, Bruns Christopher, Gerbers Roman, Heyn Jakob et al. (2016-05)
A New Robotic Spray Technology for Generative Manufacturing of Complex Concrete-Structures without Formwork - Ngo Tuan, Kashani Alireza, Imbalzano Gabriele, Nguyen Quynh et al. (2018-02)
Additive Manufacturing (3D Printing):
A Review of Materials, Methods, Applications and Challenges - Pan Tinghong, Jiang Yaqing, He Hui, Wang Yu et al. (2021-01)
Effect of Structural Build-Up on Inter-Layer Bond Strength of 3D Printed Cement Mortars - Panda Biranchi, Paul Suvash, Mohamed Nisar, Tay Yi et al. (2017-09)
Measurement of Tensile Bond Strength of 3D Printed Geopolymer Mortar - Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material - Panda Biranchi, Tay Yi, Paul Suvash, Tan Ming (2018-05)
Current Challenges and Future Potential of 3D Concrete Printing - Panda Biranchi, Unluer Cise, Tan Ming (2019-08)
Extrusion and Rheology Characterization of Geopolymer Nanocomposites Used in 3D Printing - Perrot Arnaud, Mélinge Yannick, Estellé Patrice, Lanos Christophe (2009-04)
Vibro-Extrusion:
A New Forming Process for Cement-Based Materials - Perrot Arnaud, Rangeard Damien, Nerella Venkatesh, Mechtcherine Viktor (2019-02)
Extrusion of Cement-Based Materials:
An Overview - Pierre Alexandre, Weger Daniel, Perrot Arnaud, Lowke Dirk (2018-01)
Penetration of Cement-Pastes into Sand-Packings During 3D Printing:
Analytical and Experimental Study - Plessis Anton, Babafemi Adewumi, Paul Suvash, Panda Biranchi et al. (2020-12)
Biomimicry for 3D Concrete Printing:
A Review and Perspective - Reiter Lex, Wangler Timothy, Roussel Nicolas, Flatt Robert (2018-06)
The Role of Early-Age Structural Build-Up in Digital Fabrication with Concrete - Roussel Nicolas (2018-05)
Rheological Requirements for Printable Concretes - Salet Theo, Ahmed Zeeshan, Bos Freek, Laagland Hans (2018-05)
Design of a 3D Printed Concrete Bridge by Testing - Sanjayan Jay, Jayathilakage Roshan, Rajeev Pathmanathan (2020-11)
Vibration-Induced Active Rheology-Control for 3D Concrete Printing - Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
Vision of 3D Printing with Concrete:
Technical, Economic and Environmental Potentials - Scotto Fabio, Lloret-Fritschi Ena, Gramazio Fabio, Kohler Matthias et al. (2018-05)
Adaptive Control-System for Smart Dynamic Casting:
Defining Fabrication-Informed Design-Tools and Process-Parameters in Digital Fabrication-Processes - Suntharalingam Thadshajini, Upasiri Irindu, Nagaratnam Brabha, Poologanathan Keerthan et al. (2022-01)
Finite Element Modelling to Predict the Fire Performance of Bio-Inspired 3D Printed Concrete Wall Panels Exposed to Realistic Fire - Szabó Anna, Reiter Lex, Lloret-Fritschi Ena, Gramazio Fabio et al. (2018-09)
Adapting Smart Dynamic Casting to Thin-Folded Geometries - Tay Yi, Ting Guan, Qian Ye, Panda Biranchi et al. (2018-07)
Time-Gap-Effect on Bond Strength of 3D Printed Concrete - Tho Tuong, Thinh Nguyen (2021-01)
Using a Cable-Driven Parallel Robot with Applications in 3D Concrete Printing - Vallurupalli Kavya, Farzadnia Nima, Khayat Kamal (2021-01)
Effect of Flow Behavior and Process-Induced Variations on Shape Stability of 3D Printed Elements:
A Review - Vantyghem Gieljan, Corte Wouter, Shakour Emad, Amir Oded (2020-01)
3D Printing of a Post-Tensioned Concrete Girder Designed by Topology-Optimization - Vantyghem Gieljan, Corte Wouter, Steeman Marijke, Boel Veerle (2019-07)
Density-Based Topology-Optimization for 3D Printable Building Structures - Vantyghem Gieljan, Ooms Ticho, Corte Wouter (2020-11)
VoxelPrint:
A Grasshopper Plug-In for Voxel-Based Numerical Simulation of Concrete Printing - Wang Li, Jiang Hailong, Li Zhijian, Ma Guowei (2020-02)
Mechanical Behaviors of 3D Printed Lightweight Concrete Structure with Hollow Section - Weger Daniel, Gehlen Christoph (2021-01)
Particle-Bed Binding by Selective Paste-Intrusion:
Strength and Durability of Printed Fine-Grain Concrete Members - Wu Peng, Wang Jun, Wang Xiangyu (2016-04)
A Critical Review of the Use of 3D Printing in the Construction Industry - Xu Jie, Buswell Richard, Kinnell Peter, Biro Istvan et al. (2020-06)
Inspecting Manufacturing Precision of 3D Printed Concrete Parts Based on Geometric Dimensioning and Tolerancing - Xu Weiguo, Gao Yuan, Sun Chenwei, Wang Zhi (2020-09)
Fabrication and Application of 3D Printed Concrete Structural Components in the Boshan Pedestrian Bridge Project - Ye Junhong, Cui Can, Yu Jiangtao, Yu Kequan et al. (2021-02)
Effect of Polyethylene-Fiber Content on Workability and Mechanical-Anisotropic Properties of 3D Printed Ultra-High-Ductile Concrete - Zareiyan Babak, Khoshnevis Behrokh (2017-08)
Effects of Interlocking on Inter-Layer Adhesion and Strength of Structures in 3D Printing of Concrete - Zhan Qiang, Zhou Xinjie, Yuan Philip, Zhou Xinjie (2021-04)
Design and Fabrication of a 3D Concrete Printed Pre-Stressed Bridge - Zhou Xiangming, Li Zongjin (2015-08)
Manufacturing Cement-Based Materials and Building Products via Extrusion:
From Laboratory to Factory
10 Citations
- Najm-Eddine Asmae, Abouelmajd Mohamed, Najm-Eddine Youssef, Erritali Ilham et al. (2025-11)
Topological Optimization in 3D Concrete Printing Structures:
A Review - Salaimanimagudam M., Jayaprakash Jaganathan (2025-04)
Effect of Nozzle Stand-Off Distance, Printing Interval, and Inclusion of Glass Fiber Mesh Reinforcement in 3D Printed Concrete - Salaimanimagudam M., Jayaprakash Jaganathan, Anwar Mohammed (2025-02)
Selection of Reinforcement Incorporation Method for 3D Printed Concrete Using MCDM - Sangiorgio Valentino, Bianchi Iacopo, Forcellese Archimede (2025-02)
Advancing Decarbonization Through 3D Printed Concrete Formworks:
LIFE Cycle Analysis of Technologies, Materials, and Processes - Nadi Mouad, Majdoubi Hicham, Haddaji Younesse, Bili Oumaima et al. (2025-01)
Digital Fabrication Processes for Cementitious Materials Using Three-Dimensional 3D Printing Technologies - Bai Gang, Guan Jingyuan, Wang Li, Li Zhijian et al. (2024-07)
Bending Performance of 3D Printed Ultra-High-Performance Concrete Composite Beams - Salaimanimagudam M., Jayaprakash Jaganathan (2024-07)
Selection of Digital Fabrication Technique in the Construction Industry:
A Multi-Criteria Decision-Making Approach - Gappmeier Peter, Reichenbach Sara, Kromoser Benjamin (2024-03)
Advances in Formwork Automation, Structure and Materials in Concrete Construction - Warsi Syed, Panda Biranchi, Biswas Pankaj (2023-12)
Exploring Fiber Addition Methods and Mechanical Properties of Fiber-Reinforced 3D Printed Concrete:
A Review - Shilar Fatheali, Ganachari Sharanabasava, Patil Veerabhadragouda, Bhojaraja B. et al. (2023-08)
A Review of 3D Printing of Geopolymer Composites for Structural and Functional Applications
BibTeX
@article{sala_jaya.2022.OSoRAaFSfDFTiCI,
author = "M. P. Salaimanimagudam and Jaganathan Jayaprakash",
title = "Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry: A Critical Review",
doi = "10.1016/j.istruc.2022.10.094",
year = "2022",
journal = "Structures",
volume = "46",
pages = "725--749",
}
Formatted Citation
M. P. Salaimanimagudam and J. Jayaprakash, “Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry: A Critical Review”, Structures, vol. 46, pp. 725–749, 2022, doi: 10.1016/j.istruc.2022.10.094.
Salaimanimagudam, M. P., and Jaganathan Jayaprakash. “Optimum Selection of Reinforcement, Assembly, and Formwork System for Digital Fabrication Technique in Construction Industry: A Critical Review”. Structures 46 (2022): 725–49. https://doi.org/10.1016/j.istruc.2022.10.094.