Skip to content

Influence of Thermo-Hygrometric Conditions on the Interface Bond in 3D Printed Concrete (2024-11)

10.1617/s11527-024-02522-8

 Taleb Maria,  Bulteel David,  Montagne Alex,  Roudet Francine,  Rémond Sébastien,  Chicot Didier
Journal Article - Materials and Structures, Vol. 57, Iss. 10

Abstract

For the additive manufacturing in civil engineering, the cementitious ink must have contradictory properties to be printable, indeed it must be initially fluid enough to be pumpable and extrudable, and also should stiffen quickly after deposition to be buildable. These can influence the mechanical properties and the behavior of the printed structure. This work is focused on the role of the printing conditions, mainly time gap between successive layers and environmental conditions, on the quality of the interface between printed layers. The mechanical properties of the interface were studied by means of classical and instrumented indentation tests at micro and macroscopic scales jointly to bidirectional macro compression tests. In addition to the macrohardness tests, microindentation allows to study the role of the interface at a local scale by applying the interfacial weakness criterion based on a hardness profile established on a cross-section in the neighborhood to the plane of the interface. The influence of the printing conditions on the mechanical behavior of the interface is clearly highlighted. As an example, this criterion shows a degradation of the interface property with an increase in the time gap between layers in addition to the influence of the thermo-hygrometric conditions. For a better understanding of the mechanical behavior at the interface, additional instrumented indentation tests in the plane of the interface using macro-loads are carried out until the rupture. The critical load of fracture confirms the role of the printing conditions, whereas the compression tests are not able to show significant differences between the elaboration conditions. The indentation test, which is not widespread in the field of civil engineering, proves here that it can be very useful for a finest mechanical characterization of the material, especially for the characterization of the interface at a local scale.

30 References

  1. Baz Bilal, Aouad Georges, Khalil Noura, Rémond Sébastien (2020-11)
    Inter-Layer Reinforcement of 3D Printed Concrete Elements
  2. Buswell Richard, Soar Rupert, Gibb Alistar, Thorpe Tony (2006-06)
    Freeform Construction:
    Mega-Scale Rapid Manufacturing for Construction
  3. Feng Peng, Meng Xinmiao, Chen Jian-Fei, Ye Lieping (2015-06)
    Mechanical Properties of Structures 3D Printed with Cementitious Powders
  4. Geng Zifan, She Wei, Zuo Wenqiang, Lyu Kai et al. (2020-09)
    Layer-Interface Properties in 3D Printed Concrete:
    Dual Hierarchical Structure and Micromechanical Characterization
  5. Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
    Cementitious Materials for Construction-Scale 3D Printing:
    Laboratory Testing of Fresh Printing Mixture
  6. Keita Emmanuel, Bessaies-Bey Hela, Zuo Wenqiang, Belin Patrick et al. (2019-06)
    Weak Bond Strength Between Successive Layers in Extrusion-Based Additive Manufacturing:
    Measurement and Physical Origin
  7. Kruger Jacques, Zijl Gideon (2020-10)
    A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication
  8. Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
    Mix-Design and Fresh Properties for High-Performance Printing Concrete
  9. Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
    Developments in Construction-Scale Additive Manufacturing Processes
  10. Lu Bing, Weng Yiwei, Li Mingyang, Qian Ye et al. (2019-02)
    A Systematical Review of 3D Printable Cementitious Materials
  11. Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
    Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification
  12. Moelich Gerrit, Kruger Jacques, Combrinck Riaan (2021-09)
    Modelling the Inter-Layer Bond Strength of 3D Printed Concrete with Surface Moisture
  13. Nerella Venkatesh, Hempel Simone, Mechtcherine Viktor (2019-02)
    Effects of Layer-Interface Properties on Mechanical Performance of Concrete Elements Produced by Extrusion-Based 3D Printing
  14. Ngo Tuan, Kashani Alireza, Imbalzano Gabriele, Nguyen Quynh et al. (2018-02)
    Additive Manufacturing (3D Printing):
    A Review of Materials, Methods, Applications and Challenges
  15. Panda Biranchi, Mohamed Nisar, Paul Suvash, Bhagath Singh Gangapatnam et al. (2019-07)
    The Effect of Material Fresh Properties and Process Parameters on Buildability and Inter-Layer Adhesion of 3D Printed Concrete
  16. Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
    Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material
  17. Panda Biranchi, Tay Yi, Paul Suvash, Tan Ming (2018-05)
    Current Challenges and Future Potential of 3D Concrete Printing
  18. Paul Suvash, Zijl Gideon, Tan Ming, Gibson Ian (2018-05)
    A Review of 3D Concrete Printing Systems and Materials Properties:
    Current Status and Future Research Prospects
  19. Putten Jolien, Deprez Maxim, Cnudde Veerle, Schutter Geert et al. (2019-09)
    Microstructural Characterization of 3D Printed Cementitious Materials
  20. Putten Jolien, Schutter Geert, Tittelboom Kim (2018-09)
    The Effect of Print Parameters on the (Micro)structure of 3D Printed Cementitious Materials
  21. Roussel Nicolas (2018-05)
    Rheological Requirements for Printable Concretes
  22. Sanjayan Jay, Nematollahi Behzad, Xia Ming, Marchment Taylor (2018-04)
    Effect of Surface Moisture on Inter-Layer Strength of 3D Printed Concrete
  23. Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
    Vision of 3D Printing with Concrete:
    Technical, Economic and Environmental Potentials
  24. Sonebi Mohammed, Amziane Sofiane, Perrot Arnaud (2019-04)
    Mechanical Behavior of 3D Printed Cement Materials
  25. Taleb Maria, Bulteel David, Betrancourt Damien, Roudet Francine et al. (2023-04)
    Interfacial Weakness Criterion by Indentation in 3D Printed Concrete
  26. Taleb Maria, Bulteel David, Betrancourt Damien, Roudet Francine et al. (2023-01)
    Multi-Scale Mechanical Characterization of the Interface in 3D Printed Concrete
  27. Tay Yi, Ting Guan, Qian Ye, Panda Biranchi et al. (2018-07)
    Time-Gap-Effect on Bond Strength of 3D Printed Concrete
  28. Wangler Timothy, Roussel Nicolas, Bos Freek, Salet Theo et al. (2019-06)
    Digital Concrete:
    A Review
  29. Weng Yiwei, Li Mingyang, Zhang Dong, Tan Ming et al. (2021-02)
    Investigation of Inter-Layer Adhesion of 3D Printable Cementitious Material from the Aspect of Printing-Process
  30. Wolfs Robert, Bos Freek, Salet Theo (2019-03)
    Hardened Properties of 3D Printed Concrete:
    The Influence of Process Parameters on Inter-Layer Adhesion

1 Citations

  1. Taborda-Llano Isabella, Hoyos-Montilla Ary, Asensio Eloy, Guerrero Ana et al. (2025-12)
    Influence of the Construction Process Parameters on the Mechanical Performance and Durability of 3D Printed Concrete:
    A Systematic Review

BibTeX
@article{tale_bult_mont_roud.2024.IoTHCotIBi3PC,
  author            = "Maria Taleb and David Bulteel and Alex Montagne and Francine Roudet and Sébastien Rémond and Didier Chicot",
  title             = "Influence of Thermo-Hygrometric Conditions on the Interface Bond in 3D Printed Concrete",
  doi               = "10.1617/s11527-024-02522-8",
  year              = "2024",
  journal           = "Materials and Structures",
  volume            = "57",
  number            = "10",
}
Formatted Citation

M. Taleb, D. Bulteel, A. Montagne, F. Roudet, S. Rémond and D. Chicot, “Influence of Thermo-Hygrometric Conditions on the Interface Bond in 3D Printed Concrete”, Materials and Structures, vol. 57, no. 10, 2024, doi: 10.1617/s11527-024-02522-8.

Taleb, Maria, David Bulteel, Alex Montagne, Francine Roudet, Sébastien Rémond, and Didier Chicot. “Influence of Thermo-Hygrometric Conditions on the Interface Bond in 3D Printed Concrete”. Materials and Structures 57, no. 10 (2024). https://doi.org/10.1617/s11527-024-02522-8.