Methodology to Design Eco-Friendly Fiber-Reinforced Concrete for 3D Printing (2023-12)¶
10.1016/j.cemconcomp.2023.105415
Li Haodao, Addai-NImoh Alfred, ,
Journal Article - Cement and Concrete Composites, Vol. 147, No. 105415
Abstract
Greater use of locally available supplementary cementitious materials (SCM) to reduce cement content and addition of fiber reinforcement can enhance the performance of 3D printing (3DP) technology in construction. In this study, three classes of eco-friendly 3D printable fiber-reinforced mixtures were targeted, namely ultra-high-performance concrete (UHPC), high-performance concrete (HPC), and conventional concrete (CC). A step-by-step methodology was proposed to maximize the substitution rate of cement with SCM and limestone filler and optimize fiber volume for the successful development of 3D printable fiber-reinforced materials. Binder combinations were initially investigated on the paste level to determine the packing density and robustness. Selected binder systems were narrowed down on the mortar level by evaluating the superplasticizer (SP) demand, plastic viscosity, forced bleeding, final setting time, and 3-day compressive strength. The 6-mm steel and 8-mm polyvinyl alcohol (PVA) fibers were incorporated for further evaluation of key properties of fiber-reinforced concrete. The printability of the fiber-reinforced mixtures was validated using an extrusion-based 3D printer. Developing such print materials with adequate strength and toughness can improve the cost-effectiveness of 3DP construction, and extend 3DP technology to remote areas.
¶
21 References
- Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Bong Shin et al. (2020-10)
Development of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete for Digital Construction - Arunothayan Arun, Nematollahi Behzad, Ranade Ravi, Khayat Kamal et al. (2021-10)
Digital Fabrication of Eco-Friendly Ultra-High-Performance Fiber-Reinforced Concrete - Bhattacherjee Shantanu, Basavaraj Anusha, Rahul Attupurathu, Santhanam Manu et al. (2021-06)
Sustainable Materials for 3D Concrete Printing - Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
3D Printing Using Concrete-Extrusion:
A Roadmap for Research - Carneau Paul, Mesnil Romain, Baverel Olivier, Roussel Nicolas (2022-03)
Layer Pressing in Concrete Extrusion-Based 3D Printing:
Experiments and Analysis - Chen Yu, Rodríguez Claudia, Li Zhenming, Chen Boyu et al. (2020-07)
Effect of Different Grade Levels of Calcined Clays on Fresh and Hardened Properties of Ternary-Blended Cementitious Materials for 3D Printing - Hack Norman, Lauer Willi (2014-04)
Mesh Mould:
Robotically Fabricated Spatial Meshes as Reinforced Concrete Formwork - Jagoda Jeneé, Diggs-McGee Brandy, Kreiger Megan, Schuldt Steven (2020-04)
The Viability and Simplicity of 3D Printed Construction:
A Military Case Study - Long Wujian, Lin Can, Tao Jie-Lin, Ye Taohua et al. (2021-02)
Printability and Particle-Packing of 3D Printable Limestone-Calcined-Clay-Cement Composites - Ma Guowei, Li Zhijian, Wang Li (2017-12)
Printable Properties of Cementitious Material Containing Copper-Tailings for Extrusion-Based 3D Printing - Mechtcherine Viktor, Nerella Venkatesh, Will Frank, Näther Mathias et al. (2019-08)
Large-Scale Digital Concrete Construction:
CONPrint3D Concept for On-Site, Monolithic 3D Printing - Panda Biranchi, Paul Suvash, Tan Ming (2017-07)
Anisotropic Mechanical Performance of 3D Printed Fiber-Reinforced Sustainable Construction-Material - Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques - Shakor Pshtiwan, Nejadi Shami, Paul Gavin, Malek Sardar (2019-01)
Review of Emerging Additive Manufacturing Technologies in 3D Printing of Cementitious Materials in the Construction Industry - Siddika Ayesha, Mamun Md., Ferdous Wahid, Saha Ashish et al. (2019-12)
3D Printed Concrete:
Applications, Performance, and Challenges - Sun Junbo, Aslani Farhad, Lu Jenny, Wang Lining et al. (2021-06)
Fiber-Reinforced Lightweight Engineered Cementitious Composites for 3D Concrete Printing - Tay Yi, Qian Ye, Tan Ming (2019-05)
Printability-Region for 3D Concrete Printing Using Slump- and Slump-Flow-Test - Vallurupalli Kavya, Farzadnia Nima, Khayat Kamal (2021-01)
Effect of Flow Behavior and Process-Induced Variations on Shape Stability of 3D Printed Elements:
A Review - Wangler Timothy, Roussel Nicolas, Bos Freek, Salet Theo et al. (2019-06)
Digital Concrete:
A Review - Zhang Chao, Nerella Venkatesh, Krishna Anurag, Wang Shen et al. (2021-06)
Mix-Design Concepts for 3D Printable Concrete:
A Review - Zhou Yiyi, Jiang Dan, Sharma Rahul, Xie Yi et al. (2022-11)
Enhancement of 3D Printed Cementitious Composite by Short Fibers:
A Review
26 Citations
- Nguyen Vuong, Jie Cheah, Lao Junying, Huanyu Zhao et al. (2026-01)
Performance of Lightweight, Reinforced, and Assemblable 3D-Printed Concrete Columns with Low-Carbon Engineered Cementitious Composites - Tong Zhongling, Guan Qingtao, Elabbasy Ahmed, Ateah Ali et al. (2025-12)
Empowering 3D Printed Concrete:
Discovering the Impact of Steel Fiber Reinforcement on Mechanical Performance - Han Seongho, Ahn Eunjong, Shin Myoungsu, Popovics John et al. (2025-12)
Methodology for Surface Defect Assessment in 3D Concrete Printing Using Computer-Vision and Ultrasonic Testing Considering Structural Build-Up - Zhang Hui, Wu Jie, Huang Bo-Tao, Yu Rena et al. (2025-11)
Cross-Scale Mechanisms of Anisotropy in 3D-Printed Ultra-High-Performance Concrete - Chen Wenguang, Yu Jie, Ye Junhong, Yu Jiangtao et al. (2025-11)
3D Printed High-Performance Fiber-Reinforced Cementitious Composites:
Fresh, Mechanical, and Microstructural Properties - Garshasbi Sajad, Mousavi Seyed, Dehestani Mehdi, Nazarpour Hadi (2025-10)
Sustainable Production of 3D Concrete Printing Using Agricultural Waste Fibers - Li Haodao, Khayat Kamal (2025-10)
Performance-Based Design of 3D Printable Cement Composite Using Locally Available Materials - Mousavi Moein, Rangaraju Prasad (2025-09)
Freeze-Thaw Durability of 3D Printed Concrete:
A Comprehensive Review of Mechanisms, Materials, and Testing Strategies - Alizamir Meysam, Kim Sungwon, Ikram Rana, Ahmed Kaywan et al. (2025-06)
A Reliable Hybrid Extreme Learning Machine-Metaheuristic Framework for Enhanced Strength Prediction of 3D-Printed Fiber-Reinforced Concrete - Hopkins Ben, Si Wen, Khan Mehran, McNally Ciaran (2025-06)
Recent Advancements in Polypropylene Fiber-Reinforced 3D-Printed Concrete:
Insights into Mix Ratios, Testing Procedures, and Material Behaviour - Zhang Ruo-Chen, Li Jiaxing, Liu Yiran, Huang Yimiao et al. (2025-06)
Self-Healing Approach for Micro-Defects in 3D Printed Concrete:
Microbial Community - Yuan Hanquan, Dong Enlai, Jia Zijian, Jia Lutao et al. (2025-03)
The Influence of Pore Structure and Fiber Orientation on Anisotropic Mechanical Property of 3D Printed Ultra-High-Performance Concrete - Li Qiyan, Wen Xiaodong, Gao Xiaojian (2025-02)
Rheological and Mechanical Properties of 3D-Printable Magnesium-Oxysulfate-Cements - Chen Wenguang, Liang Long, Zhou Boyang, Ye Junhong et al. (2025-02)
A Fracture Mechanics Model for Predicting Tensile Strength and Fracture Toughness of 3D Printed Engineered Cementitious Composites - Ahn Eunjong, Han Seongho, Shin Myoungsu, Khayat Kamal et al. (2025-01)
Novel Method to Evaluate 3D Printed Concrete Quality Using Ultrasonic Scatter-Energy-Techniques - Zhang Yonghong, Cui Suping, Wang Xinxin, Yang Bohao et al. (2025-01)
Microstructure and Performance of Recycled Wind Turbine Blade-Based 3D Printed Concrete - Yan Yufei, Zhang Mo, Ma Guowei, Sanjayan Jay (2024-12)
An Eco-Friendly Ultra-High-Performance Geopolymer Concrete with Quaternary Binders for 3D Printing - Fasihi Ali, Libre Nicolas (2024-10)
Interaction Between Material and Process-Parameters During 3D Concrete-Extrusion-Process - Yu Ke-Ke, Zhao Tai-Qi, Lou Qi-Ling, Ping Yang (2024-10)
Recycled PET Fibers with Dopamine Surface Modification for Enhanced Inter-Layer Adhesion in 3D Printed Concrete - Varela Hugo, Tinoco Matheus, Mendoza Reales Oscar, Toledo Filho Romildo et al. (2024-10)
3D Printable Cement-Based Composites Reinforced with Sisal-Fibers:
Rheology, Printability and Hardened Properties - Dong Enlai, Jia Zijian, Jia Lutao, Rao Suduan et al. (2024-10)
Modeling Fiber-Alignment in 3D Printed Ultra-High-Performance Concrete Based on Stereology-Theory - Althoey Fadi, Zaid Osama, Ahmed Bilal, Elhadi Khaled (2024-10)
Impact of Double Hooked Steel-Fibers and Nano-Kaolin-Clay on Fresh Properties of 3D Printable Ultra-High-Performance Fiber-Reinforced Concrete - Shivendra Bandoorvaragerahalli, Sharath Chandra Sathvik, Singh Atul, Kumar Rakesh et al. (2024-09)
A Path Towards SDGs:
Investigation of the Challenges in Adopting 3D Concrete Printing in India - Yang Rijiao, Xu Chengji, Lan Yan, Qiu Yue et al. (2024-08)
Near Pixel-Level Characterisation of Micro-Fibers in 3D Printed Cementitious Composites and Migration Mechanisms Using a Novel Iterative Method - Li Haodao, Wei Jingjie, Khayat Kamal (2024-06)
3D Printing of Fiber-Reinforced Calcined Clay-Limestone-Based Cementitious Materials:
From Mixture Design to Printability Evaluation - Gu Yucun, Khayat Kamal (2024-05)
Extrudability Window and Off-Line Test-Methods to Predict Buildability of 3D Printing Concrete
BibTeX
@article{li_adda_krei_khay.2024.MtDEFFRCf3P,
author = "Haodao Li and Alfred Addai-NImoh and Eric L. Kreiger and Kamal H. Khayat",
title = "Methodology to Design Eco-Friendly Fiber-Reinforced Concrete for 3D Printing",
doi = "10.1016/j.cemconcomp.2023.105415",
year = "2024",
journal = "Cement and Concrete Composites",
volume = "147",
pages = "105415",
}
Formatted Citation
H. Li, A. Addai-NImoh, E. L. Kreiger and K. H. Khayat, “Methodology to Design Eco-Friendly Fiber-Reinforced Concrete for 3D Printing”, Cement and Concrete Composites, vol. 147, p. 105415, 2024, doi: 10.1016/j.cemconcomp.2023.105415.
Li, Haodao, Alfred Addai-NImoh, Eric L. Kreiger, and Kamal H. Khayat. “Methodology to Design Eco-Friendly Fiber-Reinforced Concrete for 3D Printing”. Cement and Concrete Composites 147 (2024): 105415. https://doi.org/10.1016/j.cemconcomp.2023.105415.