ACDC (2020-07)¶
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Contribution - Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication, pp. 956-966
Abstract
Digital concrete technologies aim to minimize or eliminate the need for formwork, produce less waste, and build material efficient designs at increased productivity. This paper discusses how Admixture Controlled Digital Casting (ACDC) could address these aims by producing thin folded structures. For the process, a set on demand concrete composition was used to achieve minimal deformations when robotically filling weakly supported formworks. The formworks were constructed from bendable materials such as foil, geotextile or paper tensed between a frame on top and bottom and could be reconfigured for different geometries. The prototypes were assembled and posttensioned to achieve a one-to-one scale fully functional architectural roof element. With the demonstrator presented, ACDC challenges the way we think about casting and formworks in the construction industry at the age of the 4th industrial revolution.
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9 References
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Potential Benefits of Digital Fabrication for Complex Structures:
Environmental Assessment of a Robotically Fabricated Concrete Wall - Lloret-Fritschi Ena, Reiter Lex, Wangler Timothy, Gramazio Fabio et al. (2017-03)
Smart Dynamic Casting:
Slipforming with Flexible Formwork - Lloret-Fritschi Ena, Shahab Amir, Linus Mettler, Flatt Robert et al. (2014-03)
Complex Concrete Structures:
Merging Existing Casting Techniques with Digital Fabrication - Lloret-Fritschi Ena, Wangler Timothy, Gebhard Lukas, Mata-Falcón Jaime et al. (2020-05)
From Smart Dynamic Casting to a Growing Family of Digital Casting Systems - Reiter Lex, Wangler Timothy, Roussel Nicolas, Flatt Robert (2018-06)
The Role of Early-Age Structural Build-Up in Digital Fabrication with Concrete - Szabó Anna, Lloret-Fritschi Ena, Reiter Lex, Gramazio Fabio et al. (2019-09)
Revisiting Folded Forms with Digital Fabrication - Szabó Anna, Reiter Lex, Lloret-Fritschi Ena, Gramazio Fabio et al. (2018-09)
Adapting Smart Dynamic Casting to Thin-Folded Geometries - Szabó Anna, Reiter Lex, Lloret-Fritschi Ena, Gramazio Fabio et al. (2019-09)
Processing of Set-on-Demand Solutions for Digital Fabrication in Architecture - Wangler Timothy, Lloret-Fritschi Ena, Reiter Lex, Hack Norman et al. (2016-10)
Digital Concrete:
Opportunities and Challenges
16 Citations
- Zhang Nan, Sanjayan Jay (2025-08)
Concrete 3D Printing and Digital Fabrication Technologies for Bridge Construction - Pessoa Ana Sofia, Lucas Sandra, Simões Nuno, Guimarães Ana (2025-07)
Heat Transfer in a 3D-Printed Multilayer Wall System:
An Experimental and Numerical Analysis - Sando Mona, Stephan Dietmar (2025-02)
The Role of Mixing Sequence in Shaping the 3D-Printability of Geopolymers - Pierre Alexandre, Perrot Arnaud (2025-01)
Alternative Printing-Methods for Cementitious Materials - Lowke Dirk, Anton Ana-Maria, Buswell Richard, Jenny Ercan et al. (2024-09)
Digital Fabrication with Concrete Beyond Horizontal Planar Layers - Wolfs Robert, Bos Derk, Caron Jean-François, Gerke Markus et al. (2024-08)
On-Line and In-Line Quality-Assessment Across All Scale Levels of 3D Concrete Printing - Wangler Timothy, Tao Yaxin, Das Arnesh, Mahmoudi Matineh et al. (2024-08)
Aluminate 2K Systems in Digital Concrete:
Process, Design, Chemistry, and Outlook - Gu Yucun, Khayat Kamal (2024-06)
Effect of Superabsorbent Polymer on 3D Printing Characteristics as Rheology-Modified-Agent - Gu Yucun, Khayat Kamal (2024-05)
Extrudability Window and Off-Line Test-Methods to Predict Buildability of 3D Printing Concrete - Lloret-Fritschi Ena, Choma Joseph, Scotto Fabio, Szabó Anna et al. (2023-02)
In-Crease:
Less Concrete More Paper - Arunothayan Arun, Nematollahi Behzad, Khayat Kamal, Ramesh Akilesh et al. (2022-11)
Rheological Characterization of Ultra-High-Performance Concrete for 3D Printing - Roussel Nicolas, Buswell Richard, Ducoulombier Nicolas, Ivanova Irina et al. (2022-06)
Assessing the Fresh Properties of Printable Cement-Based Materials:
High-Potential Tests for Quality-Control - Ruffray Nicolas, Reiter Lex, Flatt Robert (2022-04)
Overcoming Environmental Stress-Cracking of FDM 3D Printed Formwork for Counter-Pressure Casting of Concrete - Ivanova Irina, Ivaniuk Egor, Bisetti Sameercharan, Nerella Venkatesh et al. (2022-03)
Comparison Between Methods for Indirect Assessment of Buildability in Fresh 3D Printed Mortar and Concrete - Vasilić Ksenija, Hack Norman, Kloft Harald, Lowke Dirk et al. (2022-01)
Digitale Fertigung im Betonbau - Pott Ursula, Stephan Dietmar (2021-04)
Penetration-Test as a Fast Method to Determine Yield-Stress and Structural Build-Up for 3D Printing of Cementitious Materials
BibTeX
@inproceedings{szab_reit_llor_wang.2020.A,
author = "Anna Szabó and Lex Reiter and Ena Lloret-Fritschi and Timothy Paul Wangler and Fabio Gramazio and Matthias Daniel Kohler and Robert Johann Flatt",
title = "ACDC: The Admixture-Controlled Digital Casting and Its Application to Thin-Folded Concrete Structures",
doi = "10.1007/978-3-030-49916-7_93",
year = "2020",
volume = "28",
pages = "956--966",
booktitle = "Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020",
editor = "Freek Paul Bos and Sandra Simaria de Oliveira Lucas and Robert Johannes Maria Wolfs and Theo A. M. Salet",
}
Formatted Citation
A. Szabó, “ACDC: The Admixture-Controlled Digital Casting and Its Application to Thin-Folded Concrete Structures”, in Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020, 2020, vol. 28, pp. 956–966. doi: 10.1007/978-3-030-49916-7_93.
Szabó, Anna, Lex Reiter, Ena Lloret-Fritschi, Timothy Paul Wangler, Fabio Gramazio, Matthias Daniel Kohler, and Robert Johann Flatt. “ACDC: The Admixture-Controlled Digital Casting and Its Application to Thin-Folded Concrete Structures”. In Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020, edited by Freek Paul Bos, Sandra Simaria de Oliveira Lucas, Robert Johannes Maria Wolfs, and Theo A. M. Salet, 28:956–66, 2020. https://doi.org/10.1007/978-3-030-49916-7_93.