Early-Age Inhomogeneous Deformation of 3D Printed Concrete (2024-03)¶

3D printed concrete (3DPC) commonly experiences significant shrinkage along the printing direction (x-direction) at the early-age for its high cementitious material content, low water-binder ratio and formwork-free manufacturing process. This shrinkage with gradient along the vertical direction (z-direction) can cause interlayer slippage and further deformation within each filament. To investigate these early-age deformations and their dependence on materials, digital image correlation (DIC) was used to monitor the inhomogeneous deformation of 3DPC at the age of 0.5–6.5 h. It was found x-direction inhomogeneous shrinkage pattern is correlated with early-age hydration process and elastic modulus. After conducting mechanic analysis, it was found that an individual filament could be treated as a Winkler foundation beam with frictional moment, which can provide a semi-quantitative explanation of the phenomenon that the bottom filament shows significant downward deflection, while other layers show minimal upward deflection or almost no deflection. Additionally, the influence of superplasticizer and water-binder ratio on early-age inhomogeneous deformation was monitored. There exists an optimal dosage range for superplasticizer that ensures both better printing quality and lower x-direction shrinkage, shrinkage gradient as well as bottom layer deflection. With the same printing quality, early-age shrinkage, shrinkage gradient and the bottom layer deflection were reduced by adopting higher water-binder ratio. The influence of materials on the moisture evaporation rate and early-age strength was also measured and correlated with early-age x-direction shrinkage, shrinkage gradient of 3DPC and the extent of early-age bottom layer deflection.