Experimental Approach for Printability-Assessment (2019-12)¶
, , , ,
Journal Article - Buildings, Vol. 9, Iss. 12
Abstract
The objective of this paper is to propose a pre-experimental framework of printability pre-assessment of cementitious materials. This study firstly presents a general review of additive manufacturing in construction and then examines the main characteristic of the material formulation and printability properties based on extrusion technique. This framework comes with experimental tests to determine a qualitative printability index of mixtures. It uses mix-designs reported in the literature to define interval ratio of mixture design to be investigated in this study. The focus was put on two criteria that influence the formulation namely flowability and buildability. Two practiced based tests, mini slump and cone penetrometer, were used to draw the flowability and buildability dimensionless index. The results were analyzed by introducing an optimal printability coefficient and examining their time evolution. An optimal time of printing was determined Toptimal. Finally, a 3D mortar printing system and its operational process are presented. Then, based on the measurement, the optimal mixture is identified and printed in a large-scale geometry.
¶
37 References
- Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
3D Printing Using Concrete-Extrusion:
A Roadmap for Research - Buswell Richard, Soar Rupert, Gibb Alistar, Thorpe Tony (2006-06)
Freeform Construction:
Mega-Scale Rapid Manufacturing for Construction - Figueiredo Stefan, Rodríguez Claudia, Ahmed Zeeshan, Bos Derk et al. (2019-03)
An Approach to Develop Printable Strain-Hardening Cementitious Composites - Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
Large-Scale 3D Printing of Ultra-High-Performance Concrete:
A New Processing Route for Architects and Builders - Hosseini Ehsan, Zakertabrizi Mohammad, Korayem Asghar, Xu Guanzhong (2019-03)
A Novel Method to Enhance the Inter-Layer Bonding of 3D Printing Concrete:
An Experimental and Computational Investigation - Hwang Dooil, Khoshnevis Behrokh (2005-11)
An Innovative Construction Process-Contour Crafting (CC) - Kazemian Ali, Yuan Xiao, Cochran Evan, Khoshnevis Behrokh (2017-04)
Cementitious Materials for Construction-Scale 3D Printing:
Laboratory Testing of Fresh Printing Mixture - Kazemian Ali, Yuan Xiao, Meier Ryan, Khoshnevis Behrokh (2019-02)
Performance-Based Testing of Portland Cement Concrete for Construction-Scale 3D Printing - Krimi Imane, Lafhaj Zoubeir, Ducoulombier Laure (2017-05)
Prospective Study on the Integration of Additive Manufacturing to Building Industry:
Case of a French Construction Company - Lafhaj Zoubeir, Dakhli Zakaria (2019-04)
Performance Indicators of Printed Construction Materials:
A Durability-Based Approach - Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
Mix-Design and Fresh Properties for High-Performance Printing Concrete - Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
Developments in Construction-Scale Additive Manufacturing Processes - Liu Zhixin, Li Mingyang, Weng Yiwei, Wong Teck et al. (2018-12)
Mixture-Design-Approach to Optimize the Rheological Properties of the Material Used in 3D Cementitious Material-Printing - Lloret-Fritschi Ena, Shahab Amir, Linus Mettler, Flatt Robert et al. (2014-03)
Complex Concrete Structures:
Merging Existing Casting Techniques with Digital Fabrication - Ma Guowei, Li Zhijian, Wang Li (2017-12)
Printable Properties of Cementitious Material Containing Copper-Tailings for Extrusion-Based 3D Printing - Ma Guowei, Wang Li (2017-08)
A Critical Review of Preparation Design and Workability Measurement of Concrete Material for Large-Scale 3D Printing - Malaeb Zeina, Sakka Fatima, Hamzeh Farook (2019-02)
3D Concrete Printing:
Machine Design, Mix Proportioning, and Mix Comparison Between Different Machine Setups - Marchon Delphine, Kawashima Shiho, Bessaies-Bey Hela, Mantellato Sara et al. (2018-05)
Hydration- and Rheology-Control of Concrete for Digital Fabrication:
Potential Admixtures and Cement-Chemistry - Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification - Nerella Venkatesh, Mechtcherine Viktor (2019-02)
Studying the Printability of Fresh Concrete for Formwork-Free Concrete Onsite 3D Printing Technology (CONPrint3D) - Nerella Venkatesh, Näther Mathias, Iqbal Arsalan, Butler Marko et al. (2018-09)
In-Line Quantification of Extrudability of Cementitious Materials for Digital Construction - Ngo Tuan, Kashani Alireza, Imbalzano Gabriele, Nguyen Quynh et al. (2018-02)
Additive Manufacturing (3D Printing):
A Review of Materials, Methods, Applications and Challenges - Panda Biranchi, Paul Suvash, Mohamed Nisar, Tay Yi et al. (2017-09)
Measurement of Tensile Bond Strength of 3D Printed Geopolymer Mortar - Panda Biranchi, Ruan Shaoqin, Unluer Cise, Tan Ming (2018-11)
Improving the 3D Printability of High-Volume Fly-Ash Mixtures via the Use of Nano-Attapulgite-Clay - Panda Biranchi, Tan Ming (2018-03)
Experimental Study on Mix Proportion and Fresh Properties of Fly-Ash-Based Geopolymer for 3D Concrete Printing - Papachristoforou Michail, Mitsopoulos Vasilios, Stefanidou Maria (2018-10)
Evaluation of Workability Parameters in 3D Printing Concrete - Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques - Rahul Attupurathu, Santhanam Manu, Meena Hitesh, Ghani Zimam (2018-12)
3D Printable Concrete:
Mixture-Design and Test-Methods - Reiter Lex, Wangler Timothy, Roussel Nicolas, Flatt Robert (2018-06)
The Role of Early-Age Structural Build-Up in Digital Fabrication with Concrete - Roussel Nicolas (2018-05)
Rheological Requirements for Printable Concretes - Sakin Mehmet, Kiroglu Yusuf (2017-10)
3D Printing of Buildings:
Construction of the Sustainable Houses of the Future by BIM - Wangler Timothy, Lloret-Fritschi Ena, Reiter Lex, Hack Norman et al. (2016-10)
Digital Concrete:
Opportunities and Challenges - Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model - Wolfs Robert, Bos Freek, Salet Theo (2018-02)
Early-Age Mechanical Behaviour of 3D Printed Concrete:
Numerical Modelling and Experimental Testing - Wolfs Robert, Bos Freek, Salet Theo (2019-03)
Hardened Properties of 3D Printed Concrete:
The Influence of Process Parameters on Inter-Layer Adhesion - Zareiyan Babak, Khoshnevis Behrokh (2017-08)
Effects of Interlocking on Inter-Layer Adhesion and Strength of Structures in 3D Printing of Concrete
22 Citations
- Tarhan Yeşim, Atalay Berrin (2025-09)
Phosphogypsum and Borogypsum as Additives for Sustainable and High-Performance 3D-Printable Concrete - Vico Lujano Raúl, Pérez Villarejo Luis, Novais Rui, Hidalgo-Torrano Pilar et al. (2025-07)
Optimized Mortar Formulations for 3D Printing:
A Rheological Study of Cementitious Pastes Incorporating Potassium-Rich Biomass Fly Ash Wastes - Gerges Isabelle, Farraj Faten, Youssef Nicolas, Antczak Emmanuel et al. (2025-07)
Methodologies to Design Optimum 3D Printable Mortar Mix:
A Review - Mishra Sanjeet, Snehal K., Das B., Chandrasekaran Rajasekaran et al. (2025-05)
From Printing to Performance:
A Review on 3D Concrete Printing Processes, Materials, and Life Cycle Assessment - Deng Yongjie, Li Nan, Zhong Jianjun, Liang Yun et al. (2025-04)
Ultrafast-Setting Magnesium Phosphate Cement Prepared from Low-Burned Magnesium Oxide for Mixed Stirring Extrusion Function Integrated 3D Printing Applications - Li Hualong, Shi Ye, Rong Hui, Dai Kaichao (2025-03)
Effect of Additives on the Performance of 3D-Printing Ultra-High Performance Concrete - Jesus Manuel, Ribeiro Elis, Teixeira João, Rangel Bárbara et al. (2024-11)
3D Printed Mortars with Marble-Powder Towards Sustainable Construction - Chen Baixi, Zhao Xueqi, Qian Xiaoping (2024-09)
Voxel-Based Path-Driven 3D Concrete Printing Process Simulation Framework Embedding Inter-Layer Behavior - Reddy B., Sameer Sk, Ramesh V., Sriya B. et al. (2024-08)
Sustainable Development of 3D Printable Quaternary Geopolymer Concrete - Xu Wen, Jiang Dengjie, Zhao Qian, Wang Linbing (2024-08)
Study on Printability of 3D Printing Carbon-Fiber-Reinforced Eco-Friendly Concrete:
Characterized by Fluidity and Consistency - Balkhy Wassim, Valera Elias, Karmaoui Dorra, Lafhaj Zoubeir et al. (2024-06)
Motives and Barriers for Offsite and Onsite Construction 3D Printing - Prem Prabhat, Ambily Parukutty, Kumar Shankar, Ghodke Swapnil (2024-01)
A Theoretical Model to Predict the Structural Buildability of 3D Printable Concrete - Jesus Manuel, Teixeira João, Alves Jorge, Pessoa Ana Sofia et al. (2023-10)
Potential Use of Sugarcane-Bagasse-Ash in Cementitious Mortars for 3D Printing - Balkhy Wassim, Bing Scott, Babidi Saad, Lafhaj Zoubeir et al. (2023-07)
The Analysis of Lean Wastes in Construction 3D Printing:
A Case Study - Jesus Manuel, Costa Joana, Teixeira João, Pessoa Ana Sofia et al. (2023-01)
Use of Waste Materials to Reduce Cement and Natural Aggregates in 3D Printing Mortars - Teixeira João, Schaefer Cecília, Rangel Bárbara, Maia Lino et al. (2022-11)
A Road Map to Find in 3D Printing a New Design Plasticity for Construction:
The State of Art - Teixeira João, Schaefer Cecília, Maia Lino, Rangel Bárbara et al. (2022-03)
Influence of Supplementary Cementitious Materials on Fresh Properties of 3D Printable Materials - Guamán-Rivera Robert, Martínez-Rocamora Alejandro, García-Alvarado Rodrigo, Muñoz-Sanguinetti Claudia et al. (2022-02)
Recent Developments and Challenges of 3D Printed Construction:
A Review of Research Fronts - Lyu Fuyan, Zhao Dongliang, Hou Xiaohui, Sun Li et al. (2021-10)
Overview of the Development of 3D Printing Concrete:
A Review - Teixeira João, Schaefer Cecília, Rangel Bárbara, Alves Jorge et al. (2021-03)
Development of 3D Printing Sustainable Mortars Based on a Bibliometric Analysis - Kaszyńska Maria, Skibicki Szymon, Hoffmann Marcin (2020-12)
3D Concrete Printing for Sustainable Construction - Dwivedi Ashutosh, Pal Ankit, Patel Shiv, Chourasia Ajay et al. (2020-10)
Evaluation of Model 3D Printer and Design Mix for 3D Concrete Printing
BibTeX
@article{lafh_rabe_mous_dakh.2019.EAfPA,
author = "Zoubeir Lafhaj and Andry Zaid Rabenantoandro and Soufiane El Moussaoui and Zakaria Dakhli and Nicolas Youssef",
title = "Experimental Approach for Printability-Assessment: Toward a Practical Decision-Making Framework of Printability for Cementitious Materials",
doi = "10.3390/buildings9120245",
year = "2019",
journal = "Buildings",
volume = "9",
number = "12",
}
Formatted Citation
Z. Lafhaj, A. Z. Rabenantoandro, S. E. Moussaoui, Z. Dakhli and N. Youssef, “Experimental Approach for Printability-Assessment: Toward a Practical Decision-Making Framework of Printability for Cementitious Materials”, Buildings, vol. 9, no. 12, 2019, doi: 10.3390/buildings9120245.
Lafhaj, Zoubeir, Andry Zaid Rabenantoandro, Soufiane El Moussaoui, Zakaria Dakhli, and Nicolas Youssef. “Experimental Approach for Printability-Assessment: Toward a Practical Decision-Making Framework of Printability for Cementitious Materials”. Buildings 9, no. 12 (2019). https://doi.org/10.3390/buildings9120245.