Large Format Additive Manufacturing with Cementitious and Geo Materials (2025-12)¶
Alnaggar Mohammed
Contribution - Large Format Additive Manufacturing, pp. 227-244
Abstract
The construction industry is one of the largest industries in the world by size, investment, labor, material use, and energy consumption. As a result, it has been lagging behind in terms of automation as compared to many other industries which have evolved more rapidly over the past decades. In spite of various attempts to introduce automation, the industry remains labor intensive. In this chapter, we explore the promises, successes and challenges that Large Format Additive Manufacturing (LFAM) brings in the field of construction as it applies to cementitious and geo materials. Cementitious materials are any composites that are cemented (glued) together using a binder. However, the word “cementitious” has been considered to relate to hydraulic cements that are mainly made of Portland cement and supplementary cementitious materials (SCMs) like fly ash, silica fume, and others. Therefore, the term “geo” here refers to earth materials used as is like clays. The section discusses the needs for construction LFAM, the components of a construction LFAM system, and the steps necessary to build a structure using construction LFAM technology.
¶
17 References
- Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
Additive Manufacturing of Concrete in Construction:
Potentials and Challenges of 3D Concrete Printing - Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
3D Printing Using Concrete-Extrusion:
A Roadmap for Research - Jayathilakage Roshan, Sanjayan Jay, Rajeev Pathmanathan (2019-01)
Direct-Shear-Test for the Assessment of Rheological Parameters of Concrete for 3D Printing Applications - Kinomura Koji, Murata Satoshi, Yamamoto Yujin, Obi Hirotoshi et al. (2020-07)
Application of 3D Printed Segments Designed by Topology-Optimization-Analysis to a Practical-Scale Pre-Stressed Pedestrian Bridge - Ma Lei, Zhang Qing, Jia Zijian, Liu Chao et al. (2021-11)
Effect of Drying Environment on Mechanical Properties, Internal RH and Pore-Structure of 3D Printed Concrete - Marchment Taylor, Sanjayan Jay, Xia Ming (2019-03)
Method of Enhancing Inter-Layer Bond Strength in Construction-Scale 3D Printing with Mortar by Effective Bond Area Amplification - Panda Biranchi, Paul Suvash, Lim Jian, Tay Yi et al. (2017-08)
Additive Manufacturing of Geopolymer for Sustainable Built Environment - Paul Suvash, Zijl Gideon, Tan Ming, Gibson Ian (2018-05)
A Review of 3D Concrete Printing Systems and Materials Properties:
Current Status and Future Research Prospects - Roussel Nicolas (2018-05)
Rheological Requirements for Printable Concretes - Salet Theo, Ahmed Zeeshan, Bos Freek, Laagland Hans (2018-05)
Design of a 3D Printed Concrete Bridge by Testing - Schutter Geert, Lesage Karel, Mechtcherine Viktor, Nerella Venkatesh et al. (2018-08)
Vision of 3D Printing with Concrete:
Technical, Economic and Environmental Potentials - Sikora Paweł, Chougan Mehdi, Cuevas Villalobos Karla, Liebscher Marco et al. (2021-02)
The Effects of Nano- and Micro-Sized Additives on 3D Printable Cementitious and Alkali-Activated Composites:
A Review - Vallurupalli Kavya, Farzadnia Nima, Khayat Kamal (2021-01)
Effect of Flow Behavior and Process-Induced Variations on Shape Stability of 3D Printed Elements:
A Review - Wangler Timothy, Roussel Nicolas, Bos Freek, Salet Theo et al. (2019-06)
Digital Concrete:
A Review - Wolfs Robert, Bos Freek, Salet Theo (2019-03)
Hardened Properties of 3D Printed Concrete:
The Influence of Process Parameters on Inter-Layer Adhesion - Yang Huashan, Li Weiwei, Che Yujun (2020-08)
3D Printing Cementitious Materials Containing Nano-CaCO3:
Workability, Strength, and Microstructure - Zareiyan Babak, Khoshnevis Behrokh (2017-06)
Inter-Layer Adhesion and Strength of Structures in Contour Crafting:
Effects of Aggregate-Size, Extrusion-Rate, and Layer-Thickness
0 Citations
BibTeX
@inproceedings{alna.2026.LFAMwCaGM,
author = "Mohammed Alnaggar",
title = "Large Format Additive Manufacturing with Cementitious and Geo Materials: General Considerations, Drivers, and Context",
doi = "10.1002/9783527844807.ch9",
year = "2026",
pages = "227--244",
booktitle = "Large Format Additive Manufacturing: Polymers, Metals, and Ceramics",
editor = "Daniel Moreno Nieto and Daniel Moreno Sánchez and Ahmed A. Hassen and Eric MacDonald and Sergio I. Molina Rubio",
}
Formatted Citation
M. Alnaggar, “Large Format Additive Manufacturing with Cementitious and Geo Materials: General Considerations, Drivers, and Context”, in Large Format Additive Manufacturing: Polymers, Metals, and Ceramics, 2026, pp. 227–244. doi: 10.1002/9783527844807.ch9.
Alnaggar, Mohammed. “Large Format Additive Manufacturing with Cementitious and Geo Materials: General Considerations, Drivers, and Context”. In Large Format Additive Manufacturing: Polymers, Metals, and Ceramics, edited by Daniel Moreno Nieto, Daniel Moreno Sánchez, Ahmed A. Hassen, Eric MacDonald, and Sergio I. Molina Rubio, 227–44, 2026. https://doi.org/10.1002/9783527844807.ch9.