Skip to content

Mechanisms of Rheological Modifiers for Quick Mixing Method in 3D Concrete Printing (2023-07)

10.1016/j.cemconcomp.2023.105218

 Zhang Nan,  Sanjayan Jay
Journal Article - Cement and Concrete Composites, No. 105218

Abstract

Quick mixing technology at the nozzle is a potential approach to avoiding the opposing requirements for pumpability and buildability and improving productivity in 3D concrete printing. However, the addition of rheological modifiers poses a challenge in quickly achieving a uniform mix while minimizing mixing energy. This study investigated two common rheological modifiers, including polymeric carboxymethylcellulose (CMC) and nano-clay. Their effects on the liquid bridge of mixing water and the mixing evolution and yield stress of concrete were investigated. Results show that the resistance of mixing concrete with CMC reduced with mixing time after a peak whereas that with nano-clay exhibited an opposite trend. An increase in modifier dosages enhanced the liquid bridge force and rupture energy, increasing mixing resistance; the CMC was more influential than nano-clay. Furthermore, the quick mixing method resulted in better dissolution (or dispersion) of these modifiers and higher yield stress but cost more mixing energy.

11 References

  1. Deshmukh Aparna, Heintzkill Reed, Huerta Rosalba, Sobolev Konstantin (2021-11)
    Rheological Response of Magnetorheological Cementitious Inks Tuned for Active Control in Digital Construction
  2. Douba AlaEddin, Kawashima Shiho (2021-11)
    Use of Nano-Clays and Methylcellulose to Tailor Rheology for Three-Dimensional Concrete Printing
  3. Kondepudi Kala, Subramaniam Kolluru (2021-02)
    Formulation of Alkali-Activated Fly-Ash-Slag Binders for 3D Concrete Printing
  4. Marchon Delphine, Kawashima Shiho, Bessaies-Bey Hela, Mantellato Sara et al. (2018-05)
    Hydration- and Rheology-Control of Concrete for Digital Fabrication:
    Potential Admixtures and Cement-Chemistry
  5. Qian Ye, Schutter Geert (2018-06)
    Enhancing Thixotropy of Fresh Cement-Pastes with Nano-Clay in Presence of Polycarboxylate-Ether Superplasticizer (PCE)
  6. Rahul Attupurathu, Santhanam Manu, Meena Hitesh, Ghani Zimam (2018-12)
    3D Printable Concrete:
    Mixture-Design and Test-Methods
  7. Roussel Nicolas (2018-05)
    Rheological Requirements for Printable Concretes
  8. Wangler Timothy, Pileggi Rafael, Gürel Şeyma, Flatt Robert (2022-03)
    A Chemical Process Engineering Look at Digital Concrete Processes:
    Critical Step Design, In-Line Mixing, and Scale-Up
  9. Wangler Timothy, Scotto Fabio, Lloret-Fritschi Ena, Flatt Robert (2019-09)
    Residence-Time-Distributions in Continuous Processing of Concrete
  10. Zhang Nan, Xia Ming, Sanjayan Jay (2021-10)
    Short-Duration Near-Nozzle Mixing for 3D Concrete Printing
  11. Zhang Yu, Zhang Yunsheng, Liu Guojian, Yang Yonggan et al. (2018-04)
    Fresh Properties of a Novel 3D Printing Concrete Ink

11 Citations

  1. Zhang Nan, Sanjayan Jay (2025-08)
    Concrete 3D Printing and Digital Fabrication Technologies for Bridge Construction
  2. Aydin Tolga, Sandalci Ilgin, Aydin Eylül, Kara Burhan et al. (2025-08)
    Investigation of Bacterial Cells and Clays as Rheology Modifiers in 3D Concrete Printing
  3. Mishra Sanjeet, Snehal K., Das B., Chandrasekaran Rajasekaran et al. (2025-05)
    From Printing to Performance:
    A Review on 3D Concrete Printing Processes, Materials, and Life Cycle Assessment
  4. Shilton Robert, Wang Shen, Banthia Nemkumar (2024-12)
    Use of Polysaccharides as a Rheology-Modifying-Admixture for Alkali-Activated Materials for 3D Printing
  5. Zhao Herui, Jiang Quan, Xia Yong, Liu Jian et al. (2024-11)
    Microbial-Induced Carbonate Reinforcement for 3D Printed Concrete:
    Testing in Printable and Mechanical Strength
  6. Shivendra Bandoorvaragerahalli, Sharath Chandra Sathvik, Singh Atul, Kumar Rakesh et al. (2024-09)
    A Path Towards SDGs:
    Investigation of the Challenges in Adopting 3D Concrete Printing in India
  7. Zhang Nan, Sanjayan Jay (2024-09)
    Rheological Modifiers in Optimizing Quick Nozzle Mixing Technology for 3D Concrete Printing
  8. Zhang Nan, Sanjayan Jay (2024-07)
    Pumping-Less 3D Concrete Printing Using Quick Nozzle Mixing
  9. Zhong Kuangnan, Huang Shuai, Liu Zhichao, Wang Fazhou et al. (2024-06)
    CO2-Absorbing 3D Printable Mixtures for Magnesium-Slag Valorization
  10. Paritala Spandana, Singaram Kailash, Bathina Indira, Khan Mohd et al. (2023-08)
    Rheology and Pumpability of Mix Suitable for Extrusion-Based Concrete 3D Printing:
    A Review
  11. Zhang Nan, Sanjayan Jay (2023-08)
    Surfactants to Enable Quick Nozzle Mixing in 3D Concrete Printing

BibTeX
@article{zhan_sanj.2023.MoRMfQMMi3CP,
  author            = "Nan Zhang and Jay Gnananandan Sanjayan",
  title             = "Mechanisms of Rheological Modifiers for Quick Mixing Method in 3D Concrete Printing",
  doi               = "10.1016/j.cemconcomp.2023.105218",
  year              = "2023",
  journal           = "Cement and Concrete Composites",
  pages             = "105218",
}
Formatted Citation

N. Zhang and J. G. Sanjayan, “Mechanisms of Rheological Modifiers for Quick Mixing Method in 3D Concrete Printing”, Cement and Concrete Composites, p. 105218, 2023, doi: 10.1016/j.cemconcomp.2023.105218.

Zhang, Nan, and Jay Gnananandan Sanjayan. “Mechanisms of Rheological Modifiers for Quick Mixing Method in 3D Concrete Printing”. Cement and Concrete Composites, 2023, 105218. https://doi.org/10.1016/j.cemconcomp.2023.105218.