Skip to content

Effect of Spray-Based Printing Parameters on Cementitious Material-Distribution (2018-08)

10.32656/2018_29sff_symposium_aug13-15_01

 Lu Bing,  Li Mingyang, Lao Wenxin,  Weng Yiwei,  Qian Shunzhi,  Tan Ming,  Leong Kah
Contribution - Proceedings of the 29th Annual International Solid Freeform Fabrication Symposium

Abstract

In the past decade, 3D printing is getting into more and more industry areas including building and construction. However, most 3D cementitious material printing processes are limited in horizontal printing surface. Due to the nature of building and construction industry, 3D spray cementitious material printing process was developed to apply material in vertical or even overhang surfaces. Unlike traditional manually operated spray method in building and construction industry, 3D spray cementitious material printing process requires higher accuracy on material distribution. In this paper, the effects of four printing parameters (cementitious material flow rate, air flow rate, nozzle travel speed, nozzle standoff distance) on material distribution in 3D spray cementitious material printing process were investigated experimentally. An experimental model, which can be further used in the control of 3D spray cementitious material printing process, was then developed upon on the results.

15 References

  1. Bos Freek, Wolfs Robert, Ahmed Zeeshan, Salet Theo (2016-08)
    Additive Manufacturing of Concrete in Construction:
    Potentials and Challenges of 3D Concrete Printing
  2. Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
    Large-Scale 3D Printing of Ultra-High-Performance Concrete:
    A New Processing Route for Architects and Builders
  3. Khoshnevis Behrokh (2003-11)
    Automated Construction by Contour Crafting:
    Related Robotics and Information Technologies
  4. Khoshnevis Behrokh, Yuan Xiao, Zahiri Behnam, Zhang Jing et al. (2015-09)
    Deformation-Analysis of Sulfur-Concrete Structures Made by Contour Crafting
  5. Lao Wenxin, Li Mingyang, Masia Lorenzo, Tan Ming (2017-08)
    Approaching Rectangular Extrudate in 3D Printing for Building and Construction by Experimental Iteration of Nozzle Design
  6. Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
    Mix-Design and Fresh Properties for High-Performance Printing Concrete
  7. Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
    Developments in Construction-Scale Additive Manufacturing Processes
  8. Lu Bing, Li Mingyang, Qian Shunzhi, Leong Kah et al. (2018-05)
    Develop Cementitious Materials Incoporating Fly-Ash-Cenophere for Spray-Based 3D Printing
  9. Panda Biranchi, Paul Suvash, Lim Jian, Tay Yi et al. (2017-08)
    Additive Manufacturing of Geopolymer for Sustainable Built Environment
  10. Panda Biranchi, Paul Suvash, Mohamed Nisar, Tay Yi et al. (2017-09)
    Measurement of Tensile Bond Strength of 3D Printed Geopolymer Mortar
  11. Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
    Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques
  12. Soltan Daniel, Li Victor (2018-03)
    A Self-Reinforced Cementitious Composite for Building-Scale 3D Printing
  13. Weng Yiwei, Li Mingyang, Tan Ming, Qian Shunzhi (2018-01)
    Design 3D Printing Cementitious Materials via Fuller-Thompson-Theory and Marson-Percy-Model
  14. Weng Yiwei, Qian Shunzhi, He Lewei, Li Mingyang et al. (2018-05)
    3D Printable High-Performance Fiber-Reinforced Cementitious Composites For Large-Scale Printing
  15. Zhang Yu, Zhang Yunsheng, Liu Guojian, Yang Yonggan et al. (2018-04)
    Fresh Properties of a Novel 3D Printing Concrete Ink

16 Citations

  1. Yamakawa Soji, Vazquez-Santiago Kyshalee, Xia Yixuan, Ogura Hiroki et al. (2025-09)
    Concrete Spray 3D Printing Simulator for Nozzle Trajectory Planning
  2. Nakanishi Reina, Ogura Hiroki, Yamamoto Shinya, Abe Hiroyuki et al. (2024-10)
    Design and Development of a Shape Measurement System for 3D Construction Printing with a Manipulator
  3. Lu Bing, Wang Lining, Wang Xiangyu, Tan Ming et al. (2024-04)
    Development of Robotic Sprayable Self-Sensing Cementitious Material for Smart Structural Health Monitoring
  4. Zaid Osama, Ouni Mohamed (2024-04)
    Advancements in 3D Printing of Cementitious Materials:
    A Review of Mineral Additives, Properties, and Systematic Developments
  5. Colyn Markus, Zijl Gideon, Babafemi Adewumi (2024-02)
    Fresh and Strength Properties of 3D Printable Concrete Mixtures Utilising a High Volume of Sustainable Alternative Binders
  6. Lu Bing, Li Ziyang, Li Mingyang, Feng Jianhang et al. (2023-11)
    Substitution of Cement by Marine-Clay in Spray-Based 3D Concrete Printing
  7. Lu Bing, Zhao Huanyu, Li Mingyang, Wong Teck et al. (2023-10)
    MgO/Fluid Catalytic Cracking Ash-Blends for 3D Printing on Vertical Surfaces
  8. Paritala Spandana, Singaram Kailash, Bathina Indira, Khan Mohd et al. (2023-08)
    Rheology and Pumpability of Mix Suitable for Extrusion-Based Concrete 3D Printing:
    A Review
  9. Liu Xiongfei, Li Qi, Wang Fang, Ma Guowei (2022-07)
    Systematic Approach for Printability Evaluation and Mechanical Property Optimization of Spray-Based 3D Printed Mortar
  10. Nodehi Mehrab, Ozbakkaloglu Togay, Gholampour Aliakbar (2022-04)
    Effect of Supplementary Cementitious Materials on Properties of 3D Printed Conventional and Alkali-Activated Concrete:
    A Review
  11. Heidarnezhad Fatemeh, Zhang Qian (2022-01)
    Shotcrete-Based 3D Concrete Printing:
    State of Art, Challenges, and Opportunities
  12. Weng Yiwei, Li Mingyang, Zhang Dong, Tan Ming et al. (2021-02)
    Investigation of Inter-Layer Adhesion of 3D Printable Cementitious Material from the Aspect of Printing-Process
  13. Weng Yiwei, Ruan Shaoqin, Li Mingyang, Mo Liwu et al. (2019-06)
    Feasibility Study on Sustainable-Magnesium-Potassium-Phosphate Cement-Paste for 3D Printing
  14. Lu Bing, Qian Ye, Li Mingyang, Weng Yiwei et al. (2019-04)
    Designing Spray-Based 3D Printable Cementitious Materials with Fly-Ash-Cenosphere and Air-Entraining Agent
  15. Weng Yiwei, Li Mingyang, Liu Zhixin, Lao Wenxin et al. (2018-12)
    Printability and Fire Performance of a Developed 3D Printable Fiber-Reinforced Cementitious Composites under Elevated Temperatures
  16. Weng Yiwei, Lu Bing, Li Mingyang, Liu Zhixin et al. (2018-09)
    Empirical Models to Predict Rheological Properties of Fiber-Reinforced Cementitious Composites for 3D Printing

BibTeX
@inproceedings{lu_li_lao_weng.2018.EoSBPPoCMD,
  author            = "Bing Lu and Mingyang Li and Wenxin Lao and Yiwei Weng and Shunzhi Qian and Ming Jen Tan and Kah Fai Leong",
  title             = "Effect of Spray-Based Printing Parameters on Cementitious Material-Distribution",
  doi               = "10.32656/2018_29sff_symposium_aug13-15_01",
  year              = "2018",
  booktitle         = "Proceedings of the 29th Annual International Solid Freeform Fabrication Symposium: An Additive Manufacturing Conference",
  editor            = "David L. Bourell and Joseph J. Beaman and Richard H. Crawford and Scott Fish and Carolyn Seepersad",
}
Formatted Citation

B. Lu, “Effect of Spray-Based Printing Parameters on Cementitious Material-Distribution”, in Proceedings of the 29th Annual International Solid Freeform Fabrication Symposium: An Additive Manufacturing Conference, 2018. doi: 10.32656/2018_29sff_symposium_aug13-15_01.

Lu, Bing, Mingyang Li, Wenxin Lao, Yiwei Weng, Shunzhi Qian, Ming Jen Tan, and Kah Fai Leong. “Effect of Spray-Based Printing Parameters on Cementitious Material-Distribution”. In Proceedings of the 29th Annual International Solid Freeform Fabrication Symposium: An Additive Manufacturing Conference, edited by David L. Bourell, Joseph J. Beaman, Richard H. Crawford, Scott Fish, and Carolyn Seepersad, 2018. https://doi.org/10.32656/2018_29sff_symposium_aug13-15_01.