Skip to content

Co-Driven Physics and Machine Learning for Intelligent Control in High-Precision 3D Concrete Printing (2025-05)

10.1016/j.autcon.2025.106294

Geng Songyuan,  Cheng Boyuan,  Long Wujian, Luo Qiling, Dong Biqin, Xing Feng
Journal Article - Automation in Construction, Vol. 176, No. 106294

Abstract

With the increasing demand for precise control in 3D concrete printing, coordinating material rheological properties and printing parameters has become a critical challenge. This paper addresses how to intelligently optimize printing parameters to adapt to varying concrete material attributes and improve printing quality. A dual-path framework co-driven by physical information equations (PIE) and machine learning (ML) is proposed. PIE is embedded into convolutional neural networks (CNN) to enhance rheological properties prediction, while also coupled with the random forest (RF) model to predict printing parameters. Results show this approach efficiently matches yield stress (YS), plastic viscosity (PV), extrusion speed (ES), and printing speed (PS), significantly enhancing printing performance. This research provides construction engineers and 3D printing operators with a physics-guided, interpretable intelligent tool that reduces trial-and-error and improves construction reliability. The integration strategy also opens promising directions for future studies on large-scale printing involving multi-scale material-process-structure optimization and time-dependent rheological modeling.

23 References

  1. Ahi Oğulcan, Ertunç Özgür, Bundur Zeynep, Bebek Özkan (2024-02)
    Automated Flow-Rate-Control of Extrusion for 3D Concrete Printing Incorporating Rheological Parameters
  2. Alyami Mana, Khan Majid, Fawad Muhammad, Nawahz R. et al. (2023-11)
    Predictive Modeling for Compressive Strength of 3D Printed Fiber-Reinforced Concrete Using Machine Learning Algorithms
  3. Cui Weijiu, Liu Wenliang, Guo Ruyi, Da Wan et al. (2025-02)
    Geometrical Quality Inspection in 3D Concrete Printing Using AI-Assisted Computer Vision
  4. Gao Huaxing, Jin Lang, Chen Yuxuan, Chen Qian et al. (2024-05)
    Rheological Behavior of 3D Printed Concrete:
    Influential Factors and Printability Prediction Scheme
  5. Geng Songyuan, Luo Qiling, Cheng Boyuan, Li Lixao et al. (2024-02)
    Intelligent Multi-Objective Optimization of 3D Printing Low-Carbon Concrete for Multi-Scenario Requirements
  6. Geng Songyuan, Luo Qiling, Liu Kun, Li Yunchao et al. (2023-02)
    Research Status and Prospect of Machine Learning in Construction 3D Printing
  7. Geng Songyuan, Mei Liu, Cheng Boyuan, Luo Qilong et al. (2024-03)
    Revolutionizing 3D Concrete Printing:
    Leveraging Random-Forest-Model for Precise Printability and Rheological Prediction
  8. Khan Mirza, Ahmed Aayzaz, Ali Tariq, Qureshi Muhammad et al. (2024-12)
    Comprehensive Review of 3D Printed Concrete, Life Cycle Assessment, AI and ML Models:
    Materials, Engineered Properties and Techniques for Additive Manufacturing
  9. Liu Chao, Chen Yuning, Xiong Yuanliang, Jia Lutao et al. (2022-06)
    Influence of Hydroxypropyl-Methylcellulose and Silica-Fume on Buildability of 3D Printing Foam-Concrete:
    From Water State and Flocculation Point of View
  10. Liu Chao, Chen Yuning, Zhang Zedi, Niu Geng et al. (2022-10)
    Study of the Influence of Sand on Rheological Properties, Bubble Features and Buildability of Fresh Foamed Concrete for 3D Printing
  11. Liu Chao, Wang Xianggang, Chen Yuning, Zhang Chao et al. (2021-06)
    Influence of Hydroxypropyl-Methylcellulose and Silica-Fume on Stability, Rheological Properties, and Printability of 3D Printing Foam-Concrete
  12. Liu Chao, Xiong Yuanliang, Chen Yuning, Jia Lutao et al. (2022-01)
    Effect of Sulphoaluminate Cement on Fresh and Hardened Properties of 3D Printing Foamed Concrete
  13. Moeini Mohammad, Hosseinpoor Masoud, Yahia Ammar (2020-05)
    Effectiveness of the Rheometric Methods to Evaluate the Build-Up of Cementitious Mortars Used for 3D Printing
  14. Moeini Mohammad, Hosseinpoor Masoud, Yahia Ammar (2022-04)
    3D Printing of Cement-Based Materials with Adapted Buildability
  15. Ngo Tuan, Kashani Alireza, Imbalzano Gabriele, Nguyen Quynh et al. (2018-02)
    Additive Manufacturing (3D Printing):
    A Review of Materials, Methods, Applications and Challenges
  16. Nguyen Ho, Thach Nguyen, Le Quang, Anh Yonghan (2023-07)
    A Review of Current Progress and Application of Machine Learning on 3D Printed Concrete
  17. Sayegh Sameh, Romdhane Lotfi, Manjikian Solair (2022-03)
    A Critical Review of 3D Printing in Construction:
    Benefits, Challenges, and Risks
  18. Tay Yi, Panda Biranchi, Paul Suvash, Mohamed Nisar et al. (2017-05)
    3D Printing Trends in Building and Construction Industry:
    A Review
  19. Wang Xianlin, Banthia Nemkumar, Yoo Doo-Yeol (2023-11)
    Reinforcement Bond Performance in 3D Concrete Printing:
    Explainable Ensemble Learning Augmented by Deep Generative Adversarial Networks
  20. Weng Yiwei, Lu Bing, Li Mingyang, Liu Zhixin et al. (2018-09)
    Empirical Models to Predict Rheological Properties of Fiber-Reinforced Cementitious Composites for 3D Printing
  21. Zhao Hongyu, Sun Junbo, Wang Xiangyu, Wang Yufei et al. (2024-12)
    Real-Time and High-Accuracy Defect Monitoring for 3D Concrete Printing Using Transformer Networks
  22. Zhu Binrong, Nematollahi Behzad, Pan Jinlong, Zhang Yang et al. (2021-04)
    3D Concrete Printing of Permanent Formwork for Concrete Column Construction
  23. Živković Milijana, Žujović Maša, Milošević Jelena (2023-09)
    Architectural 3D Printed Structures Created Using Artificial Intelligence:
    A Review of Techniques and Applications

0 Citations

BibTeX
@article{geng_chen_long_luo.2025.CDPaMLfICiHP3CP,
  author            = "Songyuan Geng and Boyuan Cheng and Wujian Long and Qiling Luo and Biqin Dong and Feng Xing",
  title             = "Co-Driven Physics and Machine Learning for Intelligent Control in High-Precision 3D Concrete Printing",
  doi               = "10.1016/j.autcon.2025.106294",
  year              = "2025",
  journal           = "Automation in Construction",
  volume            = "176",
  pages             = "106294",
}
Formatted Citation

S. Geng, B. Cheng, W. Long, Q. Luo, B. Dong and F. Xing, “Co-Driven Physics and Machine Learning for Intelligent Control in High-Precision 3D Concrete Printing”, Automation in Construction, vol. 176, p. 106294, 2025, doi: 10.1016/j.autcon.2025.106294.

Geng, Songyuan, Boyuan Cheng, Wujian Long, Qiling Luo, Biqin Dong, and Feng Xing. “Co-Driven Physics and Machine Learning for Intelligent Control in High-Precision 3D Concrete Printing”. Automation in Construction 176 (2025): 106294. https://doi.org/10.1016/j.autcon.2025.106294.