Validated Simulation of Thermal Performance of Phase-Change-Material-Infused Recycled Brick-Aggregate in 3D Printed Concrete (2023-09)¶

Passive design solutions are important in reducing the amount of heating and cooling energy required to maintain thermal comfort inside a building, without adding to the problem of climate change. Phase change materials (PCMs) are a thermal energy storage passive design solution, with the ability to change phase and store heat at chosen temperatures. PCMs can be added to concrete to create PCM-concrete, a composite material with sensible and latent heat storage ability. The purpose of this research is to create an accurate 2D model which can be used to determine the heat transfer through 3D printed concrete (3DPC) building façades containing PCM. Two building façade wall sections are simulated in ABAQUS and validated by thermal tests – a reference 3DPC façade section, in which 64% of the natural aggregate is replaced with recycled brick aggregate (RBA-3DPC), and a PCM-3DPC façade section, containing the same replacement level of RBA but with PCM vacuum impregnated into the RBA. With the validated model, computational simulations of the thermal performance of the PCM-3DPC façade section with varying PCM melting temperatures and different façade surface colours are tested. Subsequently, a PCM-3DPC façade section with 100% replacement of natural aggregate with RBA, infused with PCM of two melting temperatures (such as 18 ◦C for activation in winter and 28 °C for activation in summer) is proposed for climates with large seasonal temperature changes. In addition, contrary to most studies, an iterative approach was used for modelling cavity convection and internal ambient temperature, and this approach is found to be necessary, so as not to over constrain the model with set façade and internal temperatures.