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Rubber-Cement Composites for Additive Manufacturing (2020-07)

Physical, Mechanical and Thermo-Acoustic Characterization

10.1007/978-3-030-49916-7_12

 Sambucci Matteo,  Valente Marco,  Sibai Abbas, Marini Danilo, Quitadamo Alessia, Musacchi Ettore
Contribution - Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication, pp. 113-124

Abstract

The purpose of this work is to study the possibility of modifying a 3D printable cement-based mix by adding recycled tire rubber (TR) particles to replace the mineral aggregates. This strategy aims to evaluate the variation of some physical-mechanical properties of the material (lightness, durability, vibration absorption, acoustic and thermal insulation), promoting the disposal of the waste tires and the reduction in the consumption of natural resources. The rubberized mixture, in addition to offering interesting properties in terms of engineering performances (fundamentally important in the construction sector), can be used in additive manufacturing in the production of “bi-functional” applications. “Bi-functionality” refers to the possibility of giving a component, specific properties dependent on both the material properties and morphologicalstructural features. Several printing mixtures, obtained for partial or total replacement of mineral aggregates with two types of rubber fillers (rubber powder and rubber granules), have been developed. After proper printability tests, an extensive experimental campaign was performed on printable rubber-cement composites: physical characterization, morphological analysis, mechanical characterization and evaluation of acoustic and thermal insulation properties. The rubber aggregates preserve optimal rheological properties related to the printability of the mixture. Besides, the synergy between the two types of polymer fillers in the cement matrix results in some interesting physical and mechanical effects: ductility, plastic energy absorption, durability, acoustic damping, and thermal inertia.

2 References

  1. Rahul Attupurathu, Santhanam Manu, Meena Hitesh, Ghani Zimam (2019-08)
    Mechanical Characterization of 3D Printable Concrete
  2. Valente Marco, Sibai Abbas, Sambucci Matteo (2019-09)
    Extrusion-Based Additive Manufacturing of Concrete Products:
    Revolutionizing and Remodeling the Construction Industry

14 Citations

  1. Mishra Sanjeet, Snehal K., Das B., Chandrasekaran Rajasekaran et al. (2025-05)
    From Printing to Performance:
    A Review on 3D Concrete Printing Processes, Materials, and Life Cycle Assessment
  2. Dey Dhrutiman, Panda Biranchi, Shukla Yash, Rawal Rajan (2025-03)
    A Comprehensive Assessment of Thermal Performance of 3D Printed Concrete Lattice Walls
  3. Khan Mirza, Ahmed Aayzaz, Ali Tariq, Qureshi Muhammad et al. (2024-12)
    Comprehensive Review of 3D Printed Concrete, Life Cycle Assessment, AI and ML Models:
    Materials, Engineered Properties and Techniques for Additive Manufacturing
  4. Sovetova Meruyert, Kaiser Calautit John (2024-08)
    Thermal and Energy Efficiency in 3D Printed Buildings:
    Review of Geometric Design, Materials and Printing Processes
  5. Zou Mengtong, Liu Chuanbei, Zhang Keying, Li Wuqian et al. (2023-11)
    Evaluation and Control of Printability and Rheological Properties of 3D Printed Rubberized Concrete
  6. Bhushan Jindal Bharat, Jangra Parveen (2023-05)
    3D Printed Concrete:
    A Comprehensive Review of Raw Material’s Properties, Synthesis, Performance, and Potential Field Applications
  7. Valente Marco, Sambucci Matteo, Chougan Mehdi, Ghaffar Seyed (2023-04)
    Composite Alkali-Activated Materials with Waste-Tire-Rubber Designed for Additive Manufacturing:
    An Eco-Sustainable and Energy Saving Approach
  8. Basha Shaik, Rehman Atta, Aziz Md, Kim Jung-Hoon (2023-02)
    Cement Composites with Carbon-Based Nanomaterials for 3D Concrete Printing Applications:
    A Review
  9. Sambucci Matteo, Biblioteca Ilario, Valente Marco (2023-01)
    Life Cycle Assessment (LCA) of 3D Concrete Printing and Casting Processes for Cementitious Materials Incorporating Ground Waste Tire Rubber
  10. Kamel Ehsan, Kazemian Ali (2022-11)
    BIM-Integrated Thermal Analysis and Building Energy Modeling in 3D Printed Residential Buildings
  11. Liu Junli, Setunge Sujeeva, Tran Jonathan (2022-07)
    3D Concrete Printing with Cement-Coated Recycled Crumb Rubber:
    Compressive and Microstructural Properties
  12. Rehman Atta, Kim Jung-Hoon (2021-07)
    3D Concrete Printing:
    A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics
  13. Sambucci Matteo, Valente Marco (2021-06)
    Influence of Waste-Tire-Rubber-Particles-Size on the Microstructural, Mechanical, and Acoustic Insulation Properties of 3D Printable Cement Mortars
  14. Sambucci Matteo, Marini Danilo, Sibai Abbas, Valente Marco (2020-08)
    Preliminary Mechanical Analysis of Rubber-Cement Composites Suitable for Additive Process Construction

BibTeX
@inproceedings{samb_vale_siba_mari.2020.RCCfAM,
  author            = "Matteo Sambucci and Marco Valente and Abbas Sibai and Danilo Marini and Alessia Quitadamo and Ettore Musacchi",
  title             = "Rubber-Cement Composites for Additive Manufacturing: Physical, Mechanical and Thermo-Acoustic Characterization",
  doi               = "10.1007/978-3-030-49916-7_12",
  year              = "2020",
  volume            = "28",
  pages             = "113--124",
  booktitle         = "Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020",
  editor            = "Freek Paul Bos and Sandra Simaria de Oliveira Lucas and Robert Johannes Maria Wolfs and Theo A. M. Salet",
}
Formatted Citation

M. Sambucci, M. Valente, A. Sibai, D. Marini, A. Quitadamo and E. Musacchi, “Rubber-Cement Composites for Additive Manufacturing: Physical, Mechanical and Thermo-Acoustic Characterization”, in Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020, 2020, vol. 28, pp. 113–124. doi: 10.1007/978-3-030-49916-7_12.

Sambucci, Matteo, Marco Valente, Abbas Sibai, Danilo Marini, Alessia Quitadamo, and Ettore Musacchi. “Rubber-Cement Composites for Additive Manufacturing: Physical, Mechanical and Thermo-Acoustic Characterization”. In Proceedings of the 2nd RILEM International Conference on Concrete and Digital Fabrication: Digital Concrete 2020, edited by Freek Paul Bos, Sandra Simaria de Oliveira Lucas, Robert Johannes Maria Wolfs, and Theo A. M. Salet, 28:113–24, 2020. https://doi.org/10.1007/978-3-030-49916-7_12.