Skip to content

Rheology of 3D Printable Lightweight Foam-Concrete Incorporating Nano-Silica (2019-09)

10.1007/978-3-030-22566-7_43

 Cho Seung,  Kruger Jacques,  van Rooyen Algurnon, Zeranka Stephan,  van Zijl Gideon
Contribution - Proceedings of the 2nd International RILEM Conference on Rheology and Processing of Construction Materials and the 9th International RILEM Symposium on Self-Compacting Concrete, pp. 373-381

Abstract

Lightweight foam concrete (LWFC) has relatively high workability, or low static and dynamic shear resistance in the fresh state. It is also sensitive to applied pressure. These limitations present challenges for 3D printing of LWFC, through its pumping and extrusion, and bearing pressure of subsequent layers. The associated risks of 3D printing LWFC is therefore twofold, altering the LWFC properties during the printing process, and insufficient buildability. Inclusion of appropriate nanoparticles, with high surface area to volume ratio, is proposed here to influence the microstructure of the cementitious composite in the fresh and hardened state, in order to increase the shear resistance, and limit the impact of the 3D printing process on its density. Nano-SiO2 (nS) particles with a diameter smaller than 30 nm and 99.5% purity are incorporated into LWFC at 2% and 3% by weight of cement. Rheometer results indicate increased shear resistance and thixotropic behavior. Conservative buildability prediction based on the thixotropic properties is validated by 3D printed nLWFC building height of a circular hollow column.

2 References

  1. Kruger Jacques, Zeranka Stephan, Zijl Gideon (2019-07)
    3D Concrete Printing:
    A Lower-Bound Analytical Model for Buildability-Performance-Quantification
  2. Kruger Jacques, Zeranka Stephan, Zijl Gideon (2019-07)
    An Ab-Inito Approach for Thixotropy Characterisation of Nano-Particle-Infused 3D Printable Concrete

27 Citations

  1. Abbas Yassir, Alsaif Abdulaziz (2025-11)
    Explainable Data-Driven Modeling for Optimized Mix Design of 3D-Printed Concrete:
    Interpreting Nonlinear Synergies Among Binder Components and Proportions
  2. Mishra Sanjeet, Snehal K., Das B., Chandrasekaran Rajasekaran et al. (2025-05)
    From Printing to Performance:
    A Review on 3D Concrete Printing Processes, Materials, and Life Cycle Assessment
  3. Aktürk Büşra, Ertuğrul Onur, Özen Ömer, Oktay Didem et al. (2025-03)
    Influence of Nano-Silica and R-MgO on Rheological Properties, 3D Printability, and Mechanical Properties of One-Part Sodium Carbonate-Activated Slag-Based Mixes
  4. Khan Mirza, Ahmed Aayzaz, Ali Tariq, Qureshi Muhammad et al. (2024-12)
    Comprehensive Review of 3D Printed Concrete, Life Cycle Assessment, AI and ML Models:
    Materials, Engineered Properties and Techniques for Additive Manufacturing
  5. Parmigiani Silvia, Falliano Devid, Moro Sandro, Ferro Giuseppe et al. (2024-06)
    3D Printed Multi-Functional Foamed Concrete Building Components:
    Material-Properties, Component Design, and 3D Printing Application
  6. Khan Mehran, McNally Ciaran (2024-05)
    Recent Developments on Low-Carbon 3D Printing Concrete:
    Revolutionizing Construction Through Innovative Technology
  7. Boddepalli Uday, Gandhi Indu, Panda Biranchi (2024-05)
    Synergistic Effect of Fly-Ash and Polyvinyl-Alcohol-Fibers in Improving Stability, Rheology, and Mechanical Properties of 3D Printable Foam-Concrete
  8. Babafemi Adewumi, Norval Chris, Kolawole John, Paul Suvash et al. (2024-04)
    3D Printed Limestone-Calcined-Clay-Cement Concrete Incorporating Recycled Plastic-Waste:
    RESIN8
  9. Surehali Sahil, Tripathi Avinaya, Neithalath Narayanan (2023-08)
    Anisotropy in Additively Manufactured Concrete Specimens Under Compressive Loading:
    Quantification of the Effects of Layer-Height and Fiber-Reinforcement
  10. Ghasemi Alireza, Naser Mohannad (2023-07)
    Tailoring 3D Printed Concrete Through Explainable Artificial Intelligence
  11. Cabibihan John-John, Gaballa Aya, Fadli Fodil, Irshidat Mohammad et al. (2023-06)
    A Guided Approach for Utilizing Concrete Robotic 3D Printing for the Architecture, Engineering, and Construction Industry
  12. Razzaghian Ghadikolaee Mehrdad, Cerro-Prada Elena, Pan Zhu, Korayem Asghar (2023-04)
    Nanomaterials as Promising Additives for High-Performance 3D Printed Concrete:
    A Critical Review
  13. Cruz Gil, Dizon John, Farzadnia Nima, Zhou Hongyu et al. (2023-04)
    Performance, Applications, and Sustainability of 3D Printed Cement and Other Geomaterials
  14. Vlieger Jentel, Boehme Luc, Blaakmeer Jan, Li Jiabin (2023-01)
    Buildability-Assessment of Mortar with Fine Recycled Aggregates for 3D Printing
  15. Boddepalli Uday, Gandhi Indu, Panda Biranchi (2022-12)
    Stability of Three-Dimensional Printable Foam-Concrete as Function of Surfactant Characteristics
  16. Kaliyavaradhan Senthil, Ambily Parukutty, Prem Prabhat, Ghodke Swapnil (2022-08)
    Test-Methods for 3D Printable Concrete
  17. Christen Heidi, Zijl Gideon, Villiers Wibke (2022-05)
    The Incorporation of Recycled Brick-Aggregate in 3D Printed Concrete
  18. Guamán-Rivera Robert, Martínez-Rocamora Alejandro, García-Alvarado Rodrigo, Muñoz-Sanguinetti Claudia et al. (2022-02)
    Recent Developments and Challenges of 3D Printed Construction:
    A Review of Research Fronts
  19. Eugenin Claudia, Navarrete Iván, Brevis Wernher, Lopez Mauricio (2022-02)
    Air-Bubbles as an Admixture for Printable Concrete:
    A Review of the Rheological Effect of Entrained Air
  20. Rehman Atta, Kim Jung-Hoon (2021-07)
    3D Concrete Printing:
    A Systematic Review of Rheology, Mix Designs, Mechanical, Microstructural, and Durability Characteristics
  21. Cho Seung, Kruger Jacques, Rooyen Algurnon, Zijl Gideon (2021-03)
    Rheology and Application of Buoyant Foam-Concrete for Digital Fabrication
  22. Sikora Paweł, Chougan Mehdi, Cuevas Villalobos Karla, Liebscher Marco et al. (2021-02)
    The Effects of Nano- and Micro-Sized Additives on 3D Printable Cementitious and Alkali-Activated Composites:
    A Review
  23. Sikora Paweł, Chung Sang-Yeop, Liard Maxime, Lootens Didier et al. (2021-02)
    The Effects of Nano-Silica on the Fresh and Hardened Properties of 3D Printable Mortars
  24. Kruger Jacques, Zijl Gideon (2020-10)
    A Compendious Review on Lack-of-Fusion in Digital Concrete Fabrication
  25. Cho Seung, Kruger Jacques, Bester Frederick, Heever Marchant et al. (2020-07)
    A Compendious Rheo-Mechanical Test for Printability-Assessment of 3D Printable Concrete
  26. Kruger Jacques, Zeranka Stephan, Zijl Gideon (2020-04)
    A Rheology-Based Quasi-Static Shape-Retention-Model for Digitally Fabricated Concrete
  27. Ivanova Irina, Mechtcherine Viktor (2020-01)
    Possibilities and Challenges of Constant Shear-Rate-Test for Evaluation of Structural Build-Up-Rate of Cementitious Materials

BibTeX
@inproceedings{cho_krug_rooy_zera.2019.Ro3PLFCINS,
  author            = "Seung Cho and Jacques Pienaar Kruger and Algurnon Steve van Rooyen and Stephan Zeranka and Gideon Pieter Adriaan Greeff van Zijl",
  title             = "Rheology of 3D Printable Lightweight Foam-Concrete Incorporating Nano-Silica",
  doi               = "10.1007/978-3-030-22566-7_43",
  year              = "2019",
  volume            = "23",
  pages             = "373--381",
  booktitle         = "Proceedings of the 2nd International RILEM Conference on Rheology and Processing of Construction Materials and the 9th International RILEM Symposium on Self-Compacting Concrete",
  editor            = "Viktor Mechtcherine and Kamal H. Khayat and Egor Secrieru",
}
Formatted Citation

S. Cho, J. P. Kruger, A. S. van Rooyen, S. Zeranka and G. P. A. G. van Zijl, “Rheology of 3D Printable Lightweight Foam-Concrete Incorporating Nano-Silica”, in Proceedings of the 2nd International RILEM Conference on Rheology and Processing of Construction Materials and the 9th International RILEM Symposium on Self-Compacting Concrete, 2019, vol. 23, pp. 373–381. doi: 10.1007/978-3-030-22566-7_43.

Cho, Seung, Jacques Pienaar Kruger, Algurnon Steve van Rooyen, Stephan Zeranka, and Gideon Pieter Adriaan Greeff van Zijl. “Rheology of 3D Printable Lightweight Foam-Concrete Incorporating Nano-Silica”. In Proceedings of the 2nd International RILEM Conference on Rheology and Processing of Construction Materials and the 9th International RILEM Symposium on Self-Compacting Concrete, edited by Viktor Mechtcherine, Kamal H. Khayat, and Egor Secrieru, 23:373–81, 2019. https://doi.org/10.1007/978-3-030-22566-7_43.