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Additive Energy (2024-11)

3D Printing Thermally Performative Building Elements with Low-Carbon Earthen Materials

10.1201/9781003403890-2

 Curth Alexander, Alvarez Eduardo, Sass Lawrence,  Norford Leslie,  Mueller Caitlin
Contribution - 3D Printing for Construction in the Transformation of the Building Industry, pp. 28-45

Abstract

In this study, we ask if there are broadly scalable methods for additively manufacturing low-carbon, climate-specific architecture that are thermally and structurally performative for housing. We then demonstrate that high-performance, hierarchical building elements can be produced from extremely low-cost, low-carbon materials like earth using increasingly available 3D printing tools. We present a set of novel design methods and building systems from the scale of a brick to the scale of a wall, utilizing a combination of simulation-driven design and additive manufacturing with earth and clay. By leveraging materials readily available in all climates, bespoke, simulation-driven building elements could be manufactured from these low or no-cost materials to create performative, low-carbon buildings. By presenting a methodology for material and fabrication-aware energy simulation for additive manufacturing, this work provides scalable groundwork for future studies across climates and local building requirements.

8 References

  1. Dielemans Gido, Briels David, Jaugstetter Fabian, Henke Klaudius et al. (2021-04)
    Additive Manufacturing of Thermally Enhanced Lightweight Concrete Wall Elements with Closed Cellular Structures
  2. Hossain Md., Zhumabekova Altynay, Paul Suvash, Kim Jong (2020-10)
    A Review of 3D Printing in Construction and Its Impact on the Labor Market
  3. Khoshnevis Behrokh (2003-11)
    Automated Construction by Contour Crafting:
    Related Robotics and Information Technologies
  4. Li Zhengrong, Xing Wenjing, Sun Jingting, Feng Xiwen (2022-12)
    Multi-Scale Structural Characteristics and Heat-Moisture Properties of 3D Printed Building Walls:
    A Review
  5. Ma Guowei, A Ruhan, Xie Panpan, Pan Zhu et al. (2022-01)
    3D Printable Aerogel-Incorporated Concrete:
    Anisotropy Influence on Physical, Mechanical, and Thermal Insulation Properties
  6. Pessoa Ana Sofia, Guimarães Ana, Lucas Sandra, Simões Nuno (2021-02)
    3D Printing in the Construction Industry:
    A Systematic Review of the Thermal Performance in Buildings
  7. Roux Charlotte, Kuzmenko Kateryna, Roussel Nicolas, Mesnil Romain et al. (2022-11)
    Life Cycle Assessment of a Concrete 3D Printing Process
  8. Tinoco Matheus, Mendonça Érica, Fernandez Letízia, Caldas Lucas et al. (2022-04)
    Life Cycle Assessment and Environmental Sustainability of Cementitious Materials for 3D Concrete Printing:
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2 Citations

  1. Vargas José, Breseghello Luca, Silfwerbrand Johan (2025-11)
    Circular Hybrid Façades:
    Responsive Design of Thermally Efficient 3D Printed Concrete Skins on Reused Concrete Elements
  2. Yousaf Arslan, Khan Shoukat, Koç Muammer (2025-07)
    Material, Process, and Design Optimization of Local Earthen Soil Reinforced with Natural Fiber Waste and Nanoclay for 3DP of Functional Structures

BibTeX
@inproceedings{curt_alva_sass_norf.2024.AE,
  author            = "Alexander Sandy Curth and Eduardo Gascón Alvarez and Lawrence Sass and Leslie K. Norford and Caitlin T. Mueller",
  title             = "Additive Energy: 3D Printing Thermally Performative Building Elements with Low-Carbon Earthen Materials",
  doi               = "10.1201/9781003403890-2",
  year              = "2024",
  pages             = "28--45",
  booktitle         = "3D Printing for Construction in the Transformation of the Building Industry",
  editor            = "Bárbara Rangel and Ana Sofia Guimarães and João Teixeira",
}
Formatted Citation

A. S. Curth, E. G. Alvarez, L. Sass, L. K. Norford and C. T. Mueller, “Additive Energy: 3D Printing Thermally Performative Building Elements with Low-Carbon Earthen Materials”, in 3D Printing for Construction in the Transformation of the Building Industry, 2024, pp. 28–45. doi: 10.1201/9781003403890-2.

Curth, Alexander Sandy, Eduardo Gascón Alvarez, Lawrence Sass, Leslie K. Norford, and Caitlin T. Mueller. “Additive Energy: 3D Printing Thermally Performative Building Elements with Low-Carbon Earthen Materials”. In 3D Printing for Construction in the Transformation of the Building Industry, edited by Bárbara Rangel, Ana Sofia Guimarães, and João Teixeira, 28–45, 2024. https://doi.org/10.1201/9781003403890-2.