Skip to content

3D Printing with Concrete (2018-02)

State-of-the-Art, Trends, Challenges

10.1002/bate.201800001

 Mechtcherine Viktor,  Nerella Venkatesh
Journal Article - Bautechnik, Vol. 95, Iss. 4, pp. 275-287

Abstract

The development of digital concrete printing processes for the production of concrete components directly on the construction site or in the precast plant is a decisive step on the way to introducing the Industry 4.0 concept into the construction industry, namely from the already existing digital construction planning (CAD, BIM) to digital production. The technological and economic potential of digital concrete construction has now been recognized by many construction stakeholders and researchers; the volume of innovation activities in this field is increasing by the month. This article provides an overview of these developments and critically evaluates them. After presenting alternative approaches to digital production, the authors take a closer look at extrusion-based processes. These processes are currently the most commonly used for 3D printing with concrete and also have the greatest potential in terms of transferring the new technology into construction practice. However, there are numerous challenges in terms of material development and testing, dimensioning, machine technology and much more. These challenges are also addressed in this article and possible solutions are outlined.

10 References

  1. Gosselin Clément, Duballet Romain, Roux Philippe, Gaudillière-Jami Nadja et al. (2016-03)
    Large-Scale 3D Printing of Ultra-High-Performance Concrete:
    A New Processing Route for Architects and Builders
  2. Hack Norman, Lauer Willi (2014-04)
    Mesh Mould:
    Robotically Fabricated Spatial Meshes as Reinforced Concrete Formwork
  3. Le Thanh, Austin Simon, Lim Sungwoo, Buswell Richard et al. (2012-01)
    Mix-Design and Fresh Properties for High-Performance Printing Concrete
  4. Lim Sungwoo, Buswell Richard, Le Thanh, Austin Simon et al. (2011-07)
    Developments in Construction-Scale Additive Manufacturing Processes
  5. Lim Sungwoo, Buswell Richard, Le Thanh, Wackrow Rene et al. (2011-07)
    Development of a Viable Concrete Printing Process
  6. Lloret-Fritschi Ena, Shahab Amir, Linus Mettler, Flatt Robert et al. (2014-03)
    Complex Concrete Structures:
    Merging Existing Casting Techniques with Digital Fabrication
  7. Mechtcherine Viktor, Nerella Venkatesh, Kasten Knut (2013-12)
    Testing Pumpability of Concrete Using Sliding-Pipe Rheometer
  8. Michel Matthias, Knaack Ulrich (2014-12)
    Fundamentals of Development for Adaptive Formwork for Free Formed Concrete Shells and Walls
  9. Perrot Arnaud, Rangeard Damien, Pierre Alexandre (2015-02)
    Structural Build-Up of Cement-Based Materials Used for 3D Printing-Extrusion-Techniques
  10. Wangler Timothy, Lloret-Fritschi Ena, Reiter Lex, Hack Norman et al. (2016-10)
    Digital Concrete:
    Opportunities and Challenges

26 Citations

  1. Hägle Marius, Stöhr Ben, Stark Alexander (2025-01)
    Increasing the Accuracy of Concrete Surfaces Through Robotic Milling
  2. Glotz Theresa, Petryna Yuri (2024-08)
    Experimental Characterization of Anisotropic Mechanical Behavior and Failure-Mechanisms of Hardened Printed Concrete
  3. Reinold Janis, Daadouch Koussay, Meschke Günther (2023-11)
    Numerical Simulation of Three Dimensional Concrete Printing Based on a Unified Fluid and Solid Mechanics Formulation
  4. Curbach Manfred, Hegger Josef, Bielak Jan, Schmidt Christopher et al. (2023-10)
    New Perspectives on Carbon Reinforced Concrete Structures:
    Why New Composites Need New Design-Strategies
  5. Dörrie Robin, Freund Niklas, Herrmann Eric, Baghdadi Abtin et al. (2023-09)
    Automated Force-Flow-Oriented Reinforcement Integration for Shotcrete 3D Printing
  6. Markin Slava, Mechtcherine Viktor (2022-09)
    Rissbildung in 3D gedruckten Betonelementen infolge plastischen Schwindens:
    Ursachen und Quantifizierungsmethoden
  7. Reinold Janis, Nerella Venkatesh, Mechtcherine Viktor, Meschke Günther (2022-02)
    Extrusion-Process-Simulation and Layer-Shape-Prediction During 3D Concrete Printing Using the Particle-Finite-Element-Method
  8. Vasilić Ksenija, Hack Norman, Kloft Harald, Lowke Dirk et al. (2022-01)
    Digitale Fertigung im Betonbau
  9. Kalthoff Matthias, Raupach Michael, Matschei Thomas (2021-12)
    Investigation into the Integration of Impregnated Glass and Carbon Textiles in a Laboratory Mortar Extruder (LabMorTex)
  10. Mechtcherine Viktor, Mai (née Dressler) Inka, Empelmann Martin, Gehlen Christoph et al. (2021-09)
    Digital Concrete Construction by Means of Additive Processes:
    State of the Art and Research Needs
  11. Pacillo Gerardo, Ranocchiai Giovanna, Loccarini Federica, Fagone Mario (2021-05)
    Additive Manufacturing in Construction:
    A Review on Technologies, Processes, Materials, and Their Applications of 3D and 4D Printing
  12. Shakor Pshtiwan, Gowripalan Nadarajah, Rasouli Habib (2021-03)
    Experimental and Numerical Analysis of 3D Printed Cement Mortar Specimens Using Inkjet 3DP
  13. Kristombu Baduge Shanaka, Navaratnam Satheeskumar, Zidan Yousef, McCormack Tom et al. (2021-01)
    Improving Performance of Additive Manufactured Concrete:
    A Review on Material Mix-Design, Processing, Inter-Layer Bonding, and Reinforcing-Methods
  14. Vasilić Ksenija (2020-12)
    Additive Manufacturing in Concrete Construction:
    Current Status
  15. Otto Jens, Kortmann Jan, Krause Martin (2020-03)
    Cost Calculation of Concrete 3D Printing
  16. Shakor Pshtiwan, Nejadi Shami, Sutjipto Sheila, Paul Gavin et al. (2020-01)
    Effects of Deposition-Velocity in the Presence-Absence of E6-Glass-Fiber on Extrusion-Based 3D Printed Mortar
  17. Mechtcherine Viktor, Michel Albert, Liebscher Marco, Schneider Kai et al. (2019-11)
    New Carbon Fiber Reinforcement for Digital, Automated Concrete Construction
  18. Paolini Alexander, Kollmannsberger Stefan, Rank Ernst (2019-10)
    Additive Manufacturing in Construction:
    A Review on Processes, Applications, and Digital Planning Methods
  19. Vasilić Ksenija (2019-09)
    Additive Manufacturing in Concrete Construction:
    Current Status
  20. Nerella Venkatesh, Mechtcherine Viktor (2019-02)
    Studying the Printability of Fresh Concrete for Formwork-Free Concrete Onsite 3D Printing Technology (CONPrint3D)
  21. Kaufhold Julia, Kohl Johannes, Nerella Venkatesh, Schröfl Christof et al. (2019-02)
    Wood-Based Support Material for Extrusion-Based Digital Construction
  22. Mechtcherine Viktor, Nerella Venkatesh (2018-10)
    3D-Concrete-Printing by Selective Deposition:
    Requirements for Fresh Concrete and Testing
  23. Mechtcherine Viktor, Nerella Venkatesh, Ogura Hiroki, Grafe Jasmin et al. (2018-09)
    Alternative Reinforcements for Digital Concrete Construction
  24. Ogura Hiroki, Nerella Venkatesh, Mechtcherine Viktor (2018-08)
    Developing and Testing of Strain-Hardening Cement-Based Composites (SHCC) in the Context of 3D Printing
  25. Mechtcherine Viktor, Grafe Jasmin, Nerella Venkatesh, Spaniol Erik et al. (2018-05)
    3D Printed Steel-Reinforcement for Digital Concrete Construction:
    Manufacture, Mechanical Properties and Bond Behavior
  26. Mechtcherine Viktor, Nerella Venkatesh (2018-04)
    Incorporating Reinforcement in 3D-Printing with Concrete

BibTeX
@article{mech_nere.2018.3PwC,
  author            = "Viktor Mechtcherine and Venkatesh Naidu Nerella",
  title             = "3D Printing with Concrete: State-of-the-Art, Trends, Challenges",
  doi               = "10.1002/bate.201800001",
  year              = "2018",
  journal           = "Bautechnik",
  volume            = "95",
  number            = "4",
  pages             = "275--287",
}
Formatted Citation

V. Mechtcherine and V. N. Nerella, “3D Printing with Concrete: State-of-the-Art, Trends, Challenges”, Bautechnik, vol. 95, no. 4, pp. 275–287, 2018, doi: 10.1002/bate.201800001.

Mechtcherine, Viktor, and Venkatesh Naidu Nerella. “3D Printing with Concrete: State-of-the-Art, Trends, Challenges”. Bautechnik 95, no. 4 (2018): 275–87. https://doi.org/10.1002/bate.201800001.