Mechanical and Early Long-Term Property Assessment of Foamed 3D-Printable Geopolymer Composite (2025-06)¶

Additive manufacturing has been of considerable interest for the last 10 years. Cementitious composites have been developed to ensure fast and effective structure printing. To address sustainability and reduce the environmental impact of Portland cement-based composites, geopolymer composites have been developed that can be printed. This brings us to this study's aim, which is to allow the printing of recycled lightweight structures with not only the ability to act as a structural material but also insulation capabilities. This study focuses on mix design development and the mechanical strength, creep, and shrinkage properties of these composites. The results show that foamed 3D-printed fly ash-based geopolymer composites may have reduced compressive strength, but still have sufficient strength to be used as a structural material. Furthermore, their creep and shrinkage strain are lower than those of the composite without foaming agent introduction.