Skip to content

The Effect of Crystalline Nanocellulose on the Rheology, Hydration of Cement Pastes, and Buildability of 3D-Printed Concrete (2025-09)

10.1016/j.jobe.2025.114000

 Safanelli Nicollas,  Schackow Adilson,  Effting Carmeane,  de Matos Paulo
Journal Article - Journal of Building Engineering, No. 114000

Abstract

This study investigated the use of crystalline nanocellulose (CNC) in cementitious materials to enhance their performance in advanced construction techniques, particularly 3D printing. The research focused on the rheological behavior and early-age performance of cement pastes with varying CNC contents (0.015, 0.050, 0.100, 0.250, and 0.500 wt%). The study evaluated key properties such as yield stress, viscosity, structuring rate, heat flow, and mineralogical composition, using rotation rheometry, isothermal calorimetry, X-ray diffraction, and thermogravimetric analysis. The study also conducted 3D printing tests to evaluate the buildability of CNC-modified mixtures, establishing a direct link between the fresh-state properties and the performance of 3D concrete printing. The findings revealed that CNC addition up to 0.100 wt% moderately improved paste fluidity. However, higher CNC contents significantly increased yield stress and structuring rate, especially when combined with superplasticizer (SP) or sonicated CNC. These changes were beneficial for 3D printing applications, where increased yield stress and structuring helped build layers effectively without compromising pumpability. Additionally, CNC delayed cement hydration for up to 22 hours. The results suggest that CNC has the potential to optimize cementitious materials, improving their performance in innovative construction processes such as 3D concrete printing. This research contributes to the growing understanding of nanocellulose’s role in controlling the properties of fresh-state cementitious materials for advanced applications.

10 References

  1. Buswell Richard, Silva Wilson, Jones Scott, Dirrenberger Justin (2018-06)
    3D Printing Using Concrete-Extrusion:
    A Roadmap for Research
  2. Ducoulombier Nicolas, Mesnil Romain, Carneau Paul, Demont Léo et al. (2021-05)
    The “Slugs-Test” for Extrusion-Based Additive Manufacturing:
    Protocol, Analysis and Practical Limits
  3. Habibi Alireza, Buswell Richard, Osmani Mohamed, Aziminezhad Mohamadmahdi (2024-11)
    Sustainability Principles in 3D Concrete Printing:
    Analysing Trends, Classifying Strategies, and Future Directions
  4. Kilic Ugur, Soliman Nancy, Omran Ahmed, Ozbulut Osman (2024-06)
    Effects of Cellulose Nanofibrils on Rheological and Mechanical Properties of 3D Printable Cement Composites
  5. Long Wujian, Tao Jie-Lin, Lin Can, Gu Yucun et al. (2019-08)
    Rheology and Buildability of Sustainable Cement-Based Composites Containing Micro-Crystalline Cellulose for 3D Printing
  6. Matos Paulo, Prigol Hellen, Schackow Adilson, Silva Nazário Samara et al. (2024-06)
    Quality-Control-Tests of Fresh 3D Printable Cement-Based Materials
  7. Rahman Mahfuzur, Rawat Sanket, Yang Chunhui, Mahil Ahmed et al. (2024-05)
    A Comprehensive Review on Fresh and Rheological Properties of 3D Printable Cementitious Composites
  8. Sikora Paweł, Chung Sang-Yeop, Liard Maxime, Lootens Didier et al. (2021-02)
    The Effects of Nano-Silica on the Fresh and Hardened Properties of 3D Printable Mortars
  9. Souza Marcelo, Ferreira Igor, Moraes Elisângela, Senff Luciano et al. (2020-09)
    3D Printed Concrete for Large-Scale Buildings:
    An Overview of Rheology, Printing Parameters, Chemical Admixtures, Reinforcements, and Economic and Environmental Prospects
  10. Souza Eduarda, Ribeiro Borges Paulo, Stengel Thorsten, Nematollahi Behzad et al. (2024-03)
    3D Printed Sustainable Low-Cost Materials for Construction of Affordable Social Housing in Brazil:
    Potential, Challenges, and Research Needs

0 Citations

BibTeX
@article{safa_scha_efft_mato.2025.TEoCNotRHoCPaBo3PC,
  author            = "Nicollas Safanelli and Adilson Schackow and Carmeane Effting and Paulo Ricardo de Matos",
  title             = "The Effect of Crystalline Nanocellulose on the Rheology, Hydration of Cement Pastes, and Buildability of 3D-Printed Concrete",
  doi               = "10.1016/j.jobe.2025.114000",
  year              = "2025",
  journal           = "Journal of Building Engineering",
  pages             = "114000",
}
Formatted Citation

N. Safanelli, A. Schackow, C. Effting and P. R. de Matos, “The Effect of Crystalline Nanocellulose on the Rheology, Hydration of Cement Pastes, and Buildability of 3D-Printed Concrete”, Journal of Building Engineering, p. 114000, 2025, doi: 10.1016/j.jobe.2025.114000.

Safanelli, Nicollas, Adilson Schackow, Carmeane Effting, and Paulo Ricardo de Matos. “The Effect of Crystalline Nanocellulose on the Rheology, Hydration of Cement Pastes, and Buildability of 3D-Printed Concrete”. Journal of Building Engineering, 2025, 114000. https://doi.org/10.1016/j.jobe.2025.114000.