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Economic and Environmental Impact Analysis of Cellulose Nanocrystal-Reinforced Cementitious Mixture in 3D Printing (2025-03)

10.1016/j.resconrec.2025.108252

 Rajendran Naveenkumar, Runge Troy,  Bergman Richard,  Nepal Prakash,  Ali Syed,  al Fahim Abdullah,  Moradllo Mehdi
Journal Article - Resources, Conservation and Recycling, Vol. 218, No. 108252

Abstract

Three-dimensional (3D) printing has emerged as a transformative technology in the construction sector; however, cementitious composites are hindered by high costs and substantial environmental impacts. This study investigates cellulose nanocrystals (CNC)-reinforced cementitious mixture for its economic feasibility and environmental impacts in the 3D printing sector. In this study, a commercial large-scale process model with a daily capacity of 100 m3 for cementitious mixture production for 3D printing was developed. The estimated minimum selling price (MSP) of CNC-reinforced cementitious mixture was $423/m3, which was 3 % higher than conventional cementitious mixture due to composition variations, and the estimated minimum printing cost was $333/m3. The estimated global warming impact of 1 m3 of CNC-reinforced cementitious mixture was 1704.81 kg CO2 eq, which was higher than conventional cementitious mixture. The MSP and environmental impact of CNC-reinforced cementitious mixture were lower than conventional cementitious mixture when compressive and flexural strength were considered as functional units.

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2 Citations

  1. Fahim Abdullah, Bukhari Syed, Khanzadeh Moradllo Mehdi (2025-09)
    Additive Manufacturing of Carbonatable Ternary Cementitious Systems with Cellulose Nanocrystals
  2. Alonso-Cañon Sara, Blanco-Fernandez Elena, Cuesta-Astorga Eva, Indacoechea-Vega Irune et al. (2025-09)
    Selection of the Best 3D Printing High-Performance Mortars Using Multi-Criteria Analysis

BibTeX
@article{raje_rung_berg_nepa.2025.EaEIAoCNRCMi3P,
  author            = "Naveenkumar Rajendran and Troy Runge and Richard Bergman and Prakash Nepal and Syed Danish Ali and Abdullah Al Fahim and Mehdi Khanzadeh Moradllo",
  title             = "Economic and Environmental Impact Analysis of Cellulose Nanocrystal-Reinforced Cementitious Mixture in 3D Printing",
  doi               = "10.1016/j.resconrec.2025.108252",
  year              = "2025",
  journal           = "Resources, Conservation and Recycling",
  volume            = "218",
  pages             = "108252",
}
Formatted Citation

N. Rajendran, “Economic and Environmental Impact Analysis of Cellulose Nanocrystal-Reinforced Cementitious Mixture in 3D Printing”, Resources, Conservation and Recycling, vol. 218, p. 108252, 2025, doi: 10.1016/j.resconrec.2025.108252.

Rajendran, Naveenkumar, Troy Runge, Richard Bergman, Prakash Nepal, Syed Danish Ali, Abdullah Al Fahim, and Mehdi Khanzadeh Moradllo. “Economic and Environmental Impact Analysis of Cellulose Nanocrystal-Reinforced Cementitious Mixture in 3D Printing”. Resources, Conservation and Recycling 218 (2025): 108252. https://doi.org/10.1016/j.resconrec.2025.108252.